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NISTIR 90-4241 


NEW NIST PUBLICATION 
December 1989 

DATA MODEL 
DEVELOPMENT AND 
VALIDATION FOR 
PRODUCT DATA 
EXCHANGE 

Mary Mitchell 

U.8. DEPARTMENT OF COMMERCE 
National Inatituta of Standards 
and TochnoloSy 

Cantor for Manufacturing Engineering 
Factory Automation Systems Division 
Gaithersburg, MD 20899 

Yuhwei Yang 

D. Appleton Co. 

Steve Ryan 

QE Aircraft Engines 

Bryan Martin 

Lockheed 


U.S. DEPARTMENT OF COMMERCE 
Robert A. Mosbacher, Secretary 

Lee Meroer, D eputy Under Secretary 
for Technology 

NATIONAL INSTITUTE OF STANDARDS 
AND TECHNOLOGY 

Raymond Q. Kammer, Acting Director 


NIST 








NISTIR 90-4241 


DATA MODEL 
DEVELOPMENT AND 
VALIDATION FOR 
PRODUCT DATA 
EXCHANGE 


Mary Mitchell 


U.8. DEPARTMENT OF COMMERCE 
National Inatituta of Standards 
and Tachnolo^ 

Center for Manufacturing Engineering 
Factory Automation Systems Division 
Gaithersburg, MD 20899 


Yuhwei Yang 


X Appleton Co. 


Steve Ryan 


GE Aircraft Engines 


Bryan Martin 


Lockheed 


January 1990 


U.S. DEPARTMENT OF COMMERCE 
Robert A. Mosbacher, Secretary 

Lee Mereer, Dep u ty Under S ecr e tary 
for Technology 

NATIONAL INSTITUTE OF STANDARDS 
AND TECHNOLOGY 

Raymond Q. Kammer, Acting Director 




V... 



DATA MODEL DEVELOPMENT AND VALIDATION FOR 
PRODUCT DATA EXCHANGE 

Mary J. Mitchell, NIST 
Yuhwei Yang, D. Appleton Co. 

Steve Ryan, GE Aircraft Engines 
Bryan Martin, Lockheed 


ABSTRACT 

Data modeling techniques have been used extensively in the 
development of an emerging standard for the exchange of product 
design and manufacturing information. PDES, Inc., an industry 
cooperative, is applying resources to accelerate the development 
and implementation of this emerging standard, the Product Data 
Exchange Specification (PDES). An objective of PDES, Inc. is to 
validate the completeness and usability of the specification. 

This paper describes some strategic and technical issues which 
directly impact this effort. Experience with actual validation 
activities identified the need to develop additional requirements 
documentation. This paper serves as the background for a series 
of papers which will describe the actual methods and processes 
used in the requirements specification activity. Three types of 
results came out of this requirements activity. The form of the 
project deliverables changed considerably. Insights on 
conducting requirements activities were identified. New issues 
on the relationship of this work to portions of the specification 
were identified. 

Introduction 


The Product Data Exchange Specification (PDES) is an emerging 
standard for the exchange and integrated use of product 
information over the life-cycle of a product (fig. 1). This 
specification will play a key role in improving competitiveness 
and the ability to manufacture products in a world market 
[C0088]. 

The need for standardization has been nationally [HEN88] and 
internationally recognized. Subcommittee 4 of the International 
Standards Organization (ISO) , Technical Committee 184 (TC184) , 
passed a resolution describing the need for such a standard 
(Resolution 1, ISO TC184/SC4, July 1984) ; this need has been 
reaffirmed on a number of occasions. The development has 
required enormous amount of technical effort. There have been 
hundreds of contributors from a wide spectrum of industry. The 
national effort has been coordinated by the IGES/PDES 


1 


Organization [SMI89] and the international effort has occurred 
within Working Group 1 of ISO TC184/SC4. Both of these standards 
organizations have the common goal of having a single standard. 
The first working draft of the specification has been submitted 
to ISO TC184/SC4 [SMI88]. It has been registered with ISO as 
Draft Proposal 10303. 

PDES differs from many existing standards in that it is not based 
upon any proven implementation. The scope, complexity, 
divergence of approaches, divergence of disciplines, and 
immediacy of need demand coordinated action. Achieving a quality 
standard which is useful across industry boundaries is of the 
utmost concern. 

The ISO ballot on the draft proposal and the United States ballot 
response made two facts evident. First, an enormous amount of 
technical effort has been accomplished. Second, the effort is 
not complete and the content is untested. The ballot has 
identified what areas need the most effort as well as many 
specific deficiencies with some proposed solutions. In this 
respect, the ballot was positive. The ballot was the first 
comprehensive evaluation of the technical content, and it is 
helping to set the priorities of the committees involved in the 
development . 

Another organization is also working towards the common goal of a 
quality standard. PDES, Inc. is a cooperative of more than 
twenty companies from the aerospace, automotive, computer, ship 
building, and other manufacturing sectors. PDES, Inc. was formed 
to accelerate the development, validation, standardization, and 
implementation of PDES. This organization has advantages over a 
standards organization of full-time resources, a restricted 
scope, and a more controllable organization. PDES, Inc. has 
government associates as well. The National Institute of 
Standards and Technology (NIST) is one; NIST's National PDES 
Testbed has participated by providing testing facilities, by 
contributing to test development, and through configuration 
control of the standards documents [FUR89]. The requirements 
effort described is being conducted by PDES, Inc. with NIST 
participation. All authors were part of this requirements 
activity. 

The focus of this paper is on providing a framework for PDES, 

Inc. validation efforts and identify how this affects the PDES 
specification. Data modeling has been and continues to be a 
fundamental technology used in developing the specification. 

This report is designed to provide the foundation for a series of 
papers which will follow the process of using the formal 
description techniques for describing information requirements 
and for ensuring that a model which embodies these requirements 
is useful for the purpose intended. The series will describe; 


2 


1) the methodologies used for documenting requirements and 
developing information models; 

2) the process of developing information models; 

3) a methodology for model validation and a description of 
testing techniques; and 

4) the development of test criteria, testing suites, test 
procedures and such. 

The series will makes some important distinctions between 
appropriate validation techniques for models containing 
information requirements. 

The rest of the discussion in this paper provides additional 
background material that will be needed to understand the series 
of papers. Certain barriers to providing effective feedback and 
acceptable technical solutions to the standards organizations 
have impacted the critical success factors for this project. 
Identifying criteria to judge the success of a project or 
requirements activity is very important. 

After some experience was gained by PDES, Inc. project members, a 
review occurred in the form of a requirements activity. A brief 
introduction to this requirements activity is provided, and the 
results are described along with their effect on the PDES, Inc. 
project as a whole. The findings changed the form of the project 
deliverables considerably. Insights on conducting a requirements 
activities are identified. New issues on the relationship of 
this work to portions of the specification were identified. 
Finally, the current direction of the project is provided. 


The Initial State 


The PDES, Inc. project began its efforts with a collection of 
conceptual information models and the formal descriptive language 
models which were developed by the standards organization. The 
project was divided into three teams. One team focused on 
improvements to these baseline models such as completing the 
documentation. One team concentrated on testing and validating 
the models. The third team was responsible for the software 
environment and prototype implementations. 

The decision was made in the first phase of the project to limit 
the scope to mechanical piece parts and rigid body assemblies. 

In addition, this initial phase was only concerned with PDES used 
for exchange purposes and not for the integrated sharing of 
product data between processes. The modeling team identified the 
subset of models needed for this purpose. This team studied, 
evaluated the quality of the modeling, and corrected 
deficiencies. The validation team developed a model validation 
methodology which was adapted from accepted software testing 
methodologies [HET88]. The implementation team concentrated on 


3 


putting together a prototyping environment. Some months of work 
took place, and reworked models were released as feedback to the 
standards organization. There were difficulties associated with 
completing the models and testing them. A limited number of 
these problems have more general relevance to data modeling 
projects, and these deserve discussion. 


Barriers to Making it Work 

The barriers to providing effective feedback and technical 
solutions that are accepted by the standards organization really 
fall into two categories: those which are related to PDES 
strategic issues and those which are technical issues. The 
strategic category includes scoping issues and the standard- 
making process. The technical concerns involve the use of 
multiple data modeling methodologies, the lack of proven 
techniques for validating conceptual models, and the lack of 
software tools that work together to aid in the development and 
testing. 

The scope of PDES is enormous. PDES is envisioned to support all 
aspects of product description from initial conception through 
product design, manufacture, support and disposal. In addition 
to this, PDES is intended to support a broad industrial base. 
There is an analogy between this effort and any enterprise which 
attempts to get its information requirements under control. Any 
project which is accountable must restrict the scope of its 
efforts to something which is both useful and realistically 
accomplishable within the allowed schedule and resources. The 
challenge to the PDES, Inc. project has been to carve out a 
useful subset of the entire PDES effort, and at the same time to 
ensure that the piece will fit into the larger scheme. The 
challenge to the first data modeling project for an enterprise is 
to build a framework for information requirements and then to 
scope follow-on efforts into useful and manageable pieces. 

The standards-making bodies must achieve a consensus on technical 
content before a standard can be achieved. Alternative technical 
solutions must be weighed, and one solution must be agreed upon. 
This consensus-building process can be difficult and lengthy. It 
is appropriate for each member of such an activity to have their 
own company's best interests in mind. A standards organization 
has no control over the available manpower or the skills that 
these resources have. Neither contract nor employment bind 
members to work commitments. The standards organization 
management must always rely upon the good will of corporate 
management to support their member contributions. A shortage of 
team skills, data modeling skills and technical publications 
skills have had a negative impact on the PDES development effort 
[DAY88] . 


4 


The need to recognize that multiple agendas will exist, the need 
to obtain committed resources, and the need to have the correct 
balance of skills available are all project-planning issues. 

These issues were addressed by the PDES, Inc. requirements 
project, and they are relevant to other requirements projects and 
data modeling activities. 

The technical issues are not any easier to solve. One technical 
issue has been the data modeling techniques. In developing PDES, 
a number of data modeling approaches have been used. EXPRESS is 
formal descriptive language for data definition. EXPRESS was 
chosen for writing the normative specification forwarded to ISO 
TC184 SC4 . IDEFIX is a graphical semantic data modeling 
technique. An informational annex to the specification used 
IDEFIX. IDEFIX and other data modeling techniques were used to 
develop the information content embodied in the specification. 
Each committee within the IGES/PDES Organization chose the 
technique or techniques they found most appropriate [BUR89] 
although there were attempts to restrict their work to either 
IDEFIX, EXPRESS or both. Only IDEF and EXPRESS are being used in 
the PDES, Inc. efforts. 

No proven translation utilities exist between IDEFIX and EXPRESS. 
There is no direct correspondence between all concepts, although 
a correspondence can be derived for a majority of concepts. 

While EXPRESS definitions can convey more concrete implementation 
decisions and more formalized constraints, the semantics of 
information should be compatible between the IDEFIX and the 
EXPRESS forms. The compatibility of semantic content is one key 
issue in validating the specification. 

Another technical issue is related to the best approaches for 
testing conceptual information models. The initial months of 
experience with the software testing-based techniques led some 
project members to question whether there were better methods for 
verifying the quality and usefulness of these resources. The 
criteria found in the specification was either extremely high- 
level, such as design goals, or explicitly stated within the 
model to be tested. Many criteria that the testing team could 
derive readily were subjective, and there were questions of 
whether the criteria could address usefulness and usability 
issues. One sample question relates to the Geometry Model [sub- 
clause 4.3], is it meaningful to test the model's elements when 
they are only used when collected together with elements from 
other models? A test criteria task group was formed to analyze 

the techniques in use and to refine these techniques to make them 

more appropriate for testing information models. 

The desired environment for developing complex formal 
specifications would include software tools that would both aid 
in the development and participate in the validation of the 

specification. Fragments exist which should be part of this 


5 


environment, but there is nothing which comes close to a 
comprehensive toolset for PDES. Such tools could play an 
important role in the fitness testing of information models. The 
testing tool set should include modules to check the syntax, to 
check the semantic consistency, to provide for constraint 
checking libraries, to support the convenient capture of test 
results, and to support a simulation environment. Many questions 
related to semantics, usefulness, and compatibility between 
IDEFIX models and EXPRESS specifications can only be answered by 
either simulation or actual implementation. Simulation 
techniques have promise and other standards efforts using formal 
descriptive techniques have found building a simulation 
environment to be essential [SIJ89]. 


Where the Effort Is 


Management of the PDES, Inc. project chose to study the concerns 
raised during the initial months of experience by bringing 
together a small task-group. The most pressing concerns rested 
within the domain of testing and validation. The testing tasks 
were openly accepted as the most difficult to accomplish. The 
top priorities were to: 

Develop a testing approach that could evaluate "usefulness" 
by defining an applications framework for PDES. 

Develop criteria for the selection of targeted applications. 
Develop plans and justifications for follow-on activities. 

The findings of this effort set the direction for the current 
efforts of the entire project. 


Impact on the PDES» Inc. Project 

The recommendations identified by the PDES, Inc. testing criteria 
task group have resulted in key refinements to the interactions 
between the teams. Modeling efforts are now focused on building 
context-driven integrated models (CDIMs) which focus on the 
information requirements of specific applications and identify 
how to apply the more general resources found in the topical 
models. Testing efforts are now focused on deriving acceptance 
criteria based upon what is useful to specific applications and 
are restricted to the use of PDES for exchange purposes. The 
implementation team now has much more specific requirements and 
priorities for the tools needed for model development and model 
testing. 


6 


Lessons for Recruirements Activities 


The task team developed a set of lessons learned from their 
experience for the follow-on activities. We believe that some of 
them have a more general application to activities beyond what we 
are currently tasked to accomplish. These are: 

Any project needs to gain peer and management support. 
Activities which will accomplish this need to be planned and 
scheduled periodically during the activity. 

A team will naturally have diverse skills, personalities, 
and agendas. The diversity is beneficial if individual 
skills are identified at the beginning and continuing team 
duties are assigned based on these skills soon after the 
activity begins. Everyone on the team needs to be 
responsible for tasks that they can successfully perform. 

The structured methodology provided us with an operational 
framework that was valuable in keeping us focused and making 
efficient use of time. The specifics of this will be 
discussed in a paper that follows. 

The team effort really did produce better results. We had 
good expertise and experience on the team. Still, even the 
best individual contribution was weak when compared to a 
team collaborative effort. 

Having a support team was CRITICAL to the success. The 
greatest impact came from those who participated in a review 
capacity. Even the most brilliant idea needs a sanity 
check. These reviews kept us on track, added value, and 
accelerated our progress. 

Other support team members allowed us to keep focused on our 
work by making sure the facilities and supplies we needed 
were available. 


Additional Issues Identified 


The testing requirements task group was able to identify 
additional issues relating to the validation of CDIMs and the 
specification. These issues could not be resolved within the 
scope of the activity. They remain as issues which must be 
resolved within the follow-on PDES, Inc. activities and through 
PDES, Inc. coordination with the standards organization. 

The first issue which needs resolution is the effect of CDIM 
validation on the topical models and other work from the 
standards organization. Validating a CDIM only validates the 
portions of models that were needed by the application. A CDIM 


7 


is validated only for the specific usages within the application 
context. The implication is that validation needs to occur for a 
variety of usages before there is a degree of confidence that the 
topical models in the specification are suitable for the variety 
of disciplines the specification is targeted to support. 

The next issue relates to what information should be in the 
general requirements found currently in topical models. It is 
likely that additional information requirements will be 
identified for the application usages. The unanswered question 
is by what criteria should these requirements be evaluated to 
determine if any should be added to the resource pools of topical 
models . 

The last issue is that the review of CDIM development and testing 
approach identified a relationship to work going on in the 
Application Validation Methodology Committee of the IGES/PDES 
Organization. Their application protocol (AP) work has similar 
concepts [HAR89]. The AP methodology has only recently been 
adopted for PDES, although the AP methodology is being tested in 
the IGES environment. This methodology requires further 
refinement in order to ensure its utility for PDES. We feel that 
the CDIM development and testing should precede the development 
of standardized application protocols. 

Current Direction 


There are four follow-on activities taking place. Two are 
developing CDIMs and two are developing testing criteria for 
CDIMs. This work will take three months to complete. 


Terminology Defined 

The following terms can be expected to be used throughout the 
series of papers: 

Application Protocol (AP) - A method to achieve 
consistent and reliable exchange of product definition 
data within a specified application area. The key 
components of an application protocol are a conceptual 
information model for the application area with 
supporting documentation, an application protocol 
format specification, and a set of application protocol 
test cases. [HAR89] 

Assertions - A logical expression specifying a state 
that must exist and/or a set of conditions that a 
process interface must satisfy at a particular point 
during process execution. [IS089-1] 


8 


Conceptual Information Model - A description of the 
information requirements, relationships between 
informational objects, information structure, and 
constraints for a subject area. 

Conformance Testing - The testing of a candidate 
product for the existence of specific characteristics 
required by a standard. Testing the extent to which an 
implementation under test is a conforming 
implementation. [OSI88] 

Context Driven Integrated Model (CDIM) - A conceptual 
information model which represents the information 
requirements of a discipline or application usage. The 
model is integrated because it draws upon the resources 
of other models to specify shared information 
requirements and is not specific to an application. 

Expected Result - A foreseen test outcome converted to 
the required form for analysis. [IS089-1] 

Fitness Test - The review and walk-through of an 
application reference model which demonstrates that the 
model is useful in a particular application area. 
[IS089-1] 

Integrated Model - A conceptual information model 
which represents the assemblage of multiple information 
models into a coherent, non-redundant , and internally 
consistent model. An integrated model is characterized 
by an even degree of detail and elements which are at 
the same level of abstraction. 

Integrity Testing - Those tests applied which 
demonstrate that an application reference model is 
syntactically correct and self-consistent. [IS089-1] 

Semantics - (1) The meaning that is assigned to an item 
of information. [HAR89] (2) The discipline of 
expressing the meanings of computer language constructs 
in metalanguages. [ANS83] 

Topical Model - A conceptual information model which 
represents the set of information requirements needed 
to represent a subject matter. A topical model is 
intended to be a shared resource and therefore is not 
expected to contain concepts specific to any particular 
application or industry. 

Verification - The process of determining whether or 
not the products of a given phase of the development 


9 


cycle fulfill the requirements established during the 
previous phase. [IEEE84] 

VizUsility Testing - The process of fitness testing and 
integrity testing. [IS089-1] 


10 


BIBLIOGRAPHY 


ANS8 3 

"Software Engineering Standards: ANSI/IEEE Standard 729- 
1983, Glossary of Software Engineering Terminology," The 
Institute of Electrical and Electronics Engineers, Inc., 
1984 . 

BURS 9 

Burkett, W. , "What is PDES and Why is Everyone Saying 
These Things about It," California State University - 
Northridge, Industrial Engineering Department, Masters 
project, 1989. 

C0088 

Cooke, P. , "Summary of the New European Community 
Approach to Standards Development," National Institute 
of Standards and Technology, NISTIR 88-3793-1, August 
1988 . 

DAYS 8 

Day, T. and Lopatka, R. , "Barriers to PDES Approval," 
Conference Proceedings, Society Mechanical Engineers, 
March, 1988. 

FIPS88 

"Conformance Testing Policy and Procedures." Draft 
Federal Information Processing Standard. National 
Institute of Standards and Technology, 1988. 

FURS 9 

Furlani, C. , "The National PDES Testbed - An Overview," 
Proceedings of UPCAEDM'89, Laramie, Wyoming, 1989. 

HAR89 

Harrison, R. and Palmer, M. , "Guidlines for the 
Specification and Validation of IGES Aplication 
Protocols," National Institute of Standards and 
Technology, NISTIR 88-3846, 1989. 

HEN89 

Henghold, W. , Schumaker, J., and Baker, L. , 
"Considerations for the Development and Implementation 
of PDES within a Government Environment," Manufacturing 
Technology Directorate, Wright Aeronautical Laboratory, 
Air Force Systems Command, Wright-Patterson AFB, OH, 
AFWAL-TR-89-8009, 1989. 

IS089 

Owen, J. , Kemmerer, S., and Woodall, A., "Conformance 
Testing Methodology and Framework; General Concepts," ISO 
TC184/SC4/WG1 Document Number N355, April 1989. 

OSI88 

"OSI Conformance Testing Methodology and Framework; Part 
1: General Concepts," ISO Draft International Standard 
9646-1, 1988. 

SIJ89 

Sijelmassi, R. , "An Object-oriented Model for Estelle and 
its Smalltalk Implementation," National Institute of 
Standards and Technology, Technical Report NCSL/SNA-89/7 , 
1989. 


11 


SMI88 


Smith, B. and Rinadot, G . , "Product Data Exchange 
Specification: First Working Draft," NISTIR 88-4004, 
National Technical Information Service (NTIS) , Order PB 
89-144794, 1988. 


12 


PDES EXCHANGE ENVIRONMENT 





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U.S. DEPT. OF COMM. 


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2. Performing Organ. Report No. 

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NISTIR Qn-L241 


FEBRUARY 1990 


4. TITLE AND SUBTITLE 

Data Model Development and Validation for Product Data Exchange 


5. AUTHOR(S) 

Mitchell, Mary J., Yang, Yuhwei, Ryan, Steve, Martin, Bryan 

6. PERFORMING ORGANIZATION (If joint or other than NBS, see in struction s) 

NATIONAL BUREAU OF STANDARDS 

U.S. DEPARTMENT OF COMMERCE 

GAITHERSBURG, MD 20899 

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10. SUPPLEMENTARY NOTES 


I ‘ Document describes a computer program; SF-185, FIPS Software Summary, is attached. 

11. abstract (A 200-word or less factual summary of most significant in formation . If document includes a significant 
bi bl lography or literature survey, mention it here) 

Data modeling techniques have been used extensively in the 
development of an emerging standard for the exchange of product 
design and manufacturing information. PDES, Inc., an industry 
cooperative, is applying resources to accelerate the development 
and implementation of this emerging standard, the Product Data 
Exchange Specification (PDES) . An objective of PDES, Inc. is to 
validate the completeness and usability of the specification. 

This paper describes some strategic and technical issues which 
directly impact this effort. Experience with actual validation 
activities identified the need to develop additional requirements 
documentation. This paper serves as the background for a series 
of papers which will describe the actual methods and processes 
used in the requirements specification activity. Three types of 
results came out of this requirements activity. The form of the 
project deliverables changed considerably. Insights on 
conducting requirements activities were identified. New issues 
on the relationship of this work to portions of the specification 
were identified. 


12. <EY WORDS (Six to twelve entries; alphabetical order; capitalize only proper names; and separate key words by semi colon sj 

Data lysodel Validation, Data Modeling Methodology, Data Modeling Projects, Product Data, 
Testing Methodology 

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, X; Unlimited 

j For Official Distribution. Do Not Release to NTIS 

1 1 Order From Superintendent of Documents, U.S. Government Printing Office, Washington, D.C. 

20402. 

Order From National Technical Information Service (NTIS), Springfield, VA. 22161 

14. NO. OF 

PRINTED PAGES 

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15. Price 

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