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BERCHTOLD lo 





CHROMOPHARE® 
D 65022, D 53045, D 500 psss 
D 650, D 530, D 500 


Service Manual (E) 
Single Light and Combination Light 


sald 
perc ir nelfe" 


CONTENS 


1 General 


1.1 
1.2 
1.3 
1.4 
1.5 
1.6 
Lh 


Introduction 

Manufacturer's notes 

G eneral information 

Notes on product responsibility 
Incoming inspection 

CE certification 

Maintenance 


2. Commissioning 


2.1 
22 
2.3 
2.4 
2:9 


Range of application 

Safety information's 

Installation 

Visual and performance check 
Cleaning, sterilization, disinfection 


3. Operation 


3.1 
3.1.1 
3.1.2 
3.1.3 
3.1.4 
3.1.5 
3.1.6 
3.2 
3.2.1 
3.2.1.1 
9.2.1.2 
3.2.1.3 
3,22 
3.2.9 


3.2.4 
3.2.5 


3.2.6 
3.3 
3.3.1 
3.3.2 
3.3.2.1 
3.3.2.2 
3.3.2.3 
3.4 
3.9 

3.6 


Components 

CHROMO DHA RER 8 D 650plus/ 650plus, D 650/ 650 (classic cardanic) 
CHROMO PHARE® D 650plus/ 650plus, D 650/ 650 (flat cardanic) 
CHROMO DHA RER 8 D 530plus/ 530plus, D 530/530 (classic cardanic) 
CHROMO PHARE® D 530plus/ 530plus, D 530/ 530 (flat cardanic) 
CHROMO DHA RER S D 500plus, D 500 (classic cardanic) 
CHROMO DHA RER 8 D 500plus, D 500 (flat cardanic) 

Notes on operation 

Setting the control unit functions 

CHROMOPHARE 8 D 650plus, D 650 

C HRO MO DPH ARE 8 D 530plus, D 530 

C HRO MO PHARES D 500plus, D 500 

Adjusting the field size with the sterizable hand grip 

Adjusting the field size - light field plotting model LFN 

(option only D 650plus, D 650) 

Changing the sterizable hand grip 

Changing the sterizable hand grip - light field plotting model LEN 
(option only D 650plus, D 650) 

Light field plotting model LFN (option only D 650plus, D 650) 
Accessories for CHRO MPHARE ® generation D 

Sterilizable hand grip sleeves 

Halogen bulbs 

CHROMOPHARE 8 D 650plus, D 530plus, D 500plus 

C HRO MO PHARE 8 D 650 

C HRO MO PHARE 8 D 530, D 500 

System variants 

O ptions 

Notes on changing lamps 


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14 - 17 
14 - 15 
16 - 17 
17 
18 
18 


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18 


19 
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19 
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20 
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2 CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 


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CONTENS PAGE 

4. Technical Data 22 - 29 
4.1 C HRO MO DHARE D 650plus 22 - 23 
4.2 CHROMOPHARE® D 530plus, D 500plus 24 - 25 
4.3 CHROMO PHARES D 650 26 - 27 
4.4 CHROMOPHARE?9D 530, D 500 28 - 29 

5. Serial no. identification 30 

6. Spare Part List 30 - 34 
6.1 CHROMOPHARE® D 650plus, D 650 30 - 32 
6.2 CHROMOPHARE® D 530plus, D 500plus, D 530, D 500 33 - 34 

7. Transformers 39 - 39 
7.1 CHROMO PHARE® D 650 35 - 36 


CHROMO PHARE 0 D 650plus, D 530plus, D 500plus 
Mounting separate from the ceiling tube, distance of transformer to ceiling tube over 20 m 


12 CHROMO PHARE® D 650plus, D 530plus, D 500plus, D 530, D 500 37 - 38 
Mounting on the ceiling tube and separate from the ceiling tube, distance of transformer to 
ceiling tube 20 m 
8. Graphic spare part description 40 - 60 
8.1 C HRO MO DHA RR R generation D complete 40 - 46 
8.2 CHROMO PHARE 8 D 650plus, D 650 46 - 48 
8.3 CHROMO PHARE 8 D 650plus, D 650 version Standard and EndoLite® 49 - 50 
8.4 CHROMO PHARE® D 650plus, D 530plus, D 650, D 530 90 - 51 
0.5 CHROMOPHARE 8 D 650plus, D 650 version Standard without EndoLite® 91 
8.6 CHROMOPHARE® D 650plus, D 650 version light field plotting model LEN 92 - 55 
8.7 CHROMOPHARE® D 650plus, D 530plus, D 650, D 530 version with EndoLite® 99 - 56 
8.8 CHROMOPHARE 8 D 530plus, D 500plus, D 530, D 500 56 - 57 
0.9 CHROMO PHARE 8 D 530plus, D 530 version Standard and EndoLite® 98 
8.10 CHROMOPHARE® D 500plus, D 500 version Standard 99 - 60 
9. Test and adjustment points 61 - 66 
9.1 Test points CHROMOPHARE® D 650plus, D 650 61 
9.2 Test points CHROMOPHARE® D 530plus, D 500plus, D 530, D 500 61 
9.3.1 CHROMOPHARE 6 D 650plus, D 650 (classic cardanic) 62 
9.3.2 CHROMOPHARE 6 D 650plus, D 650 (flat cardanic) 62 
9.3.3  CHROMOPHARE 6 D 650plus/ 530plus, D 650/ 530 (classic cardanic) 62 
9.3.4 CHROMOPHARE® D 650plus/ 530plus, D 650/ 530 (flat cardanic) 63 
9.3.5 CHROMOPHARE® D 530plus, D 530 (classic cardanic) 63 
036 CHROMOPHARE 6 D 530plus, D 530 (flat cardanic) 63 
9.3.7 CHROMOPHARE 6 D 500plus, D 500 (classic cardanic) 64 
9.3.5  CHROMOPHARE 6 D 500plus, D 500 (flat cardanic) 64 
9.3.9 CHROMOPHARE® D 530plus/ 530plus, D 530/ 530 (classic cardanic) 64 
9.3.10 CHROMOPHARE 6 D 530plus/ 530plus, D 530/ 530 (flat cardanic) 65 
9.4 Adjustment points for halogen bulb- and EndoLite* bulb voltage 66 


CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 3 


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CONTENS PAGE 
10. Adjustment of weight compensation on the spring arm 67 - 68 
10.1 CHROMOPHARE® D 650plus, D 650 (classic cardanic) 67 
10.2 CHROMOPHARE® D 530plus, D 500plus, D 530, D 500 (classic cardanic) 67 
10.3 CHROMOPHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 68 

(flat cardanic) 
11, Adjustment of height movement on the spring arm 68 
12. Brake adjustments 69 - 70 
13. Maintenance program 71 
14, Wiring diagrams 72 - 95 
141 CHROMOPHARE® D 650plus, D 650 Transformer mounted on the ceiling tube 72 
142 | CHROMOPHARE 6 D 650plus, D 650 Transformer and emergency relays mounted on 73 
the ceiling tube 
143 | CHROMOPHARE 8 D 650plus, D 650 Power supply mounted in a cut-out cabinet 74 
144 | CHROMOPHARE 8 D 650plus, D 650 Control unit in power box mounted separately 75 
from the O R-Light 
145 |. CHROMOPHARE 8 D 650plus, D 650 Touch panel for light intensity is mounted in the 76 
wall panel 
146 CHROMOPHARE® D 530plus, D 500plus, D 530, D 500 Transformer mounted on the 77 
ceiling tube 


147 | CHROMOPHARE 8 D 530plus, D 500plus, D 530, D 500 Transformer and emergency 78 
relays mounted on the ceiling tube 

148 CHROMOPHARE® D 530plus, D 500plus, D 530, D 500 Power supply mounted in a 79 
cut-out cabinet 

149 . CHROMOPHARE 8 D 530plus, D 530, Control unit in power box mounted separately 00 


from the O R-Light 

14.10 CHROMOPHARE 6 D 530plus, D 530 Touch panel for light intensity is mounted inthe — 81 
wall panel 

14.11 CHROMOPHARE S D 650plus/ 650plus, D 650/ 650 Transformers mounted on the 02 
ceiling tube 


14.12 CHROMOPHARE 6 D 650plus/ 650plus, D 650/ 650 Transformers and emergency relays 83 
mounted on the ceiling tube 


14.13 CHROMOPHARE 8 D 650plus/ 650plus, D 650/ 650 Power supplies mounted in a 04 
cut-out cabinet 
14.14 CHROMOPHARE S D 650plus/ 650plus, D 650/650 Control units in power box 05 


mounted separately from the O R- Light. 

1415 CHROMOPHARE 8 D 650plus/ 530plus, D 650plus/ 500plus, D 650/ 530, D 650/ 500 06 
Transformers mounted on the ceiling tube 

14.16 CHROMOPHARE 8 D 650plus/ 530plus, D 650plus/ 500plus, D 650/ 530, D 650/ 500 07 
Transformers and emergency relays mounted on the ceiling tube 

1417 CHROMOPHARE 8 D 650plus/ 530plus, D 650plus/ 500plus, D 650/ 530, D 650/ 500 88 
Power supplies mounted in a cut-out cabinet 


14.18 CHROMOPHARE 8 D 650plus/ 530plus, D 650/ 530 Power supplies mounted in a 89 
cut-out cabinet 
14.19 CHROMOPHARE® D 650plus/ 500plus, D 650/ 500 Control units in power box 90 


mounted separately from the O R-Light. 
14.20 CHROMOPHARE® D 530plus/ 530plus, D 500plus/ 500plus, D 530/ 530, D 500/ 500 91 
Transformers mounted on the ceiling tube 


4 CHROMO PHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 


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CONTENS PAGE 


14.21 CHROMOPHARE 8 D 530plus/ 530plus, D 500plus/ 500plus, D 530/ 530, D 500/ 500 92 
Transformers and emergency relays mounted on the ceiling tube 

14.22 CHROMOPHARE 6 D 530plus/ 530plus, D 500plus/ 500plus, D 530/ 530, D 500/ 500 93 
Power supplies mounted in a cut-out cabinet 


14.23 CHROMOPHARE 6 D 530plus/ 530plus, D 530/530 Control units in power box 94 
mounted separately from the O R- Light. 
14.24 CHROMOPHARE 8 D 650plus, D 530plus, D 650, D 530 95 
Wiring diagram for O R-lights with BERCHTOLD camera ChromoVision AF II 
15. Power requirements 96 
15.1 List of fuse specifications 96 
152 List of terminal voltages 96 


CHROMO PHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 9 


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. GENERAL 


11 Introduction 

The CHROMO PHARE 0 D 650plus, D 530plus and D 500plus consists of a swivel arm support, a lamp housing 
and a flange tube. 

The lamp housing is fixed to a cardanic-type support (vertical gimbal joint, horizontal gimbal joint) and can be 
rotated, swivelled and tilted in any direction. The height is adjusted via the 360? rotating vertical spring arm. The 
spatial position of the lamp is adjusted by means of the 360° rotating horizontal swivel arm. 

T he special features of the CHROMO PHARE @ D generation are: 


* Dents and paint scratches or chips on the light hood are eliminated. An impact-absorbent light hood made of 
polymer material prevents deformations and paint defects. 


* Cool light in the surgical area and in the beam path of the operating lights, which is achieved by filtering out the 
infrared proportion by means of the proven ThermoSorb® double filter system. 


¢ The newly designed suspension and the hand grip with a particularly wide protective collar and an integrated 
release mechanism, ensure a high degree of hygiene. 


* A new type of secondary surgical area illumination reduces lighting contrasts between the bright light field and 
the immediate environmental field and thereby improves the adaptation of the surgeon's eyes between primary 
and secondary surgical areas. 


Additional special features of the CHRO MO PHA RE 6 D 650plus 


¢ High i luminance of 130.000 lux for illuminating a deep surgical area, which is achieved with the assistance of the 
newly developed polygon reflector with its mirror-like surface and "light booster". 


* Excellent depth of illumination and low shadow levels, which are achieved by moditying the light beam using 
2x400 reflector elements. 


* [n the case of failure of the main lamp, 100 percent identical light ratios are guaranteed by the lamp-swivel 
mechanism, which swings the reserve lamp into the position of the main lamp. 
Additional special features of the CHROMO PHARES D 530plus 


¢ High i luminance of 110.000 lux for illuminating a deep surgical area, which is achieved with the assistance of the 
newly developed polygon reflector with its mirror-like surface. 


* Excellent depth of illumination and low shadow levels, which are achieved by moditying the light beam using 
2x360 reflector elements. 
Additional special features of the CHRO MO PHARES? D 500plus 


s [ luminance of 90.000 lux for illuminating a deep surgical area, which is achieved with the assistance of the newly 
developed polygon reflector with its mirror-like surface. 


* Excellent depth of illumination and low shadow levels, which are achieved by moditying the light beam using 
2x360 reflector elements. 


CHROMO PHARE 6$ D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 





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12 Manufacturer's notes 
The manufacturer of the products specified in the service manual is 


BERCHTOLD GmbH & Co. KG 
Ludwigstaler Straße 25 

Postfach 4052 

D-78505 Tuttlingen 

Intemet: www.BERCHTOLD.de 
e-mail: Info@ BERCHTOLD.de 
Tel. (+49) 7461/ 181-0 

Fax (+49) 7461/ 181-200 


13 General information 

e This user's manual is considered part of the equipment. It must be kept in the vicinity of the equipment at all 
times. Precise observance of the user’s manual is a prerequisite for the proper use and correct operation of the 
equipment, which is essential for the safety of patients and operators alike. 

* Only accessories which are specified in this user's manual, and which have been tested together with the equip- 
ment, may be used. If accessories are used which are not specified in the user’s manual, their ability to be used in 
accordance with safety regulations must be proved. 

° All literature relates to the equipment model and the prevailing basic safety regulations when printed. All rights 
are reserved for equipment, switches, procedures, software programs and names. 


1,4 Information about product liability 


BERCHTOLD considers itself responsible for the consequences of safety, reliability and performance of the 
equipment only if: 


a) installation, modifications or repairs have been performed only by BERCHTOLD, or by an agent expressly 
authorized by BERCHTOLD to do so, 


b) the electrical installation of the room complies with regulations IEC 60364-7-10, 


c) the equipment is used in accordance with the user's manual. 


15 Receiving inspection 

Please inspect the equipment and accessories immediately after receipt for any transportation damage and defects. 
Claims for damage will only be valid if the vendor (BR RC H TO LD) or the carrier are informed 

at once. A damage report must then be prepared immediately. T he damage record must be submitted to the near- 
est BERCHTOLD representative or to BERCHTOLD directly. 

When an appliance or parts of an appliance are returned to BERCHTOLD orto aBERCHTOLD service agent, 


the original packaging should be used where possible. The following accompanying documentation must be at- 
tached: owner's name and address, equipment number (see type plate), description of the defect. 


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L6 EC Certification 


The equipment complies with the requirements of the EC guideline regarding medical products, 93/ 42/ EEC as 
well as the UL guidelines. 


17 Maintenance 


The CHRO MO PHARE ® lights should be serviced once a year (maintenance contract). The Maintenance constist 
the steps as listed in the range of maintenance page 71. 


COMMISSIONING 
2.1 Range of application (purpose) 


The CHRO MO PHARE ® light is a medical light for use in hospital treatment rooms. It is used for the local illu- 
mination of the patient’s body, so that illnesses, injuries and handicaps can be recognized and treated. It may only 
be used in rooms which have been correctly designed out in accordance with IEC 60364-7-10. 


The CHRO MO PHARE ® light as a single light provides a very high degree of failure protection, as it is equipped 
with automatic switch-over to a reserve lamp, electronic monitoring with a “bypass switch" and an automatic APU 
Switch-over. However, not all components are duplicated, so that in some circumstances a failure is still possible. 
As a matter of principle, single lights should not be used for operations where a light failure could represent a 
great danger to the patient. 


Light combinations with two or even three light heads provide more security against light failure and a better 
brightness of the operating field. They provide light from different angles and maximum protection against light 
failure due to the fact that all components exist twice. This applies particularly when they are connected to an 
emergency power supply (APU) in addition to the mains supply. These combination lights may be used in all 
medical disciplines for the illumination of surgical areas. 


2.2 Safety information's 


° Incorrect operation and non-observance of safety measures can cause serious incidents. Therefore make sure 
that you have read and understood the information in your CHRO MO PHA RE ® operating instructions. 


¢ The light is not intended for operation in areas where there is danger of explosion. 


° Do not look into the switched-on light from the front and do not put any reflective objects into the path of the 
beam. Because of the high illumination strength there is a danger of glare. 


* The distance between the light emission surface area of the operating light and the patient surface should not be 
less than 60 cm in order to ensure proper illumination. 


¢ The light must not be operated if the cover glass or the filter system is damaged or destroyed. Thermal radiation 
can reach the surgical area, heating up and drying out the tissue of the operation wound. If the effect is pro- 
longed, there is even the danger of tissue necrosis. 


* Do not place any objects on the lamp housing or hang objects on arms or lamp housings, as this may compro- 
mise the stability of the fixing and there is the danger that these objects may fall into the surgical area. Attaching 
or hanging heavy objects can destroy the mechanism. 


* Thelamp housing must not be covered while in operation, as this prevents heat exchange with the environment 
and could cause the surgical light to overheat. 


CHROMO PHARE 6$ D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 


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* Collision of the supporting arms and lamp housings should to be avoided. A severe collision could result in 
lights being damaged or parts knocked off and falling into the surgical area. 


2.3 Installation 


Mounting and installation of the CHRO MO PHARE ® lights must be in accordance with BERCHTOLD’s 
“Mounting instructions for ceiling lights” and must only be performed by BERCHTOLD employees or by instal- 
lation companies authorized by BERCHTOLD. The installation of lights on the ceiling of the operating room 
must be performed in accordance with BERCHTOLD’s “Ceiling anchor plate and spacer block" mounting in- 
structions due to weight and high torque. 


Incorrect assembly of the lights can result in ceiling anchorage damage off and falling down, critically injuring the 
patient and operating staff in the process. The on-site electric installation must be performed in accordance with 
IEC 60364-7-10 and include a fuse protection as well as a mains switch for a simultaneous all-polo separation of 
the light. For further information, please note the mounting instructions. 


2.4 Visual and performance check 


Before initial start-up the manufacturer or supplier should check that the CHRO MO PHARE ® light has been 
properly installed and is in a safe and operational condition. 


A visual inspection of the following points must take place: 


* After switching-on the unit, light must be emitted from the main lamp, and in the case of combination lights, 
also from the additional lamp. 


° Inspection of the light emission lens of the lamp housing. 
If the light emission lens is damaged or broken, glass splinters can fall out. The light must be switched off im- 
mediately and must not be used until the defect has been rectified. 


° Inspection of the reserve lamp warning indicator. 
In the case of failure of the main lamp, the reserve lamp is automatically switched on and swung into the posi- 
tion of the main lamp. The red warning indicator on the lamp housing illuminates to indicate this error. The 
defective main lamp must be replaced immediately. 


¢ Checking the operational state of the control unit. 
The individual functions must be checked by activating the appropriate keys. Faults in the main circuit of the 
control electronics of the CHROMO PHARE 6 D 650plus and D 530plus are indicated by the red fault indicator 
on the control unit. In this case the light operates at its maximum luminous intensity and can no longer be con- 
trolled via the keys. 


* Checking the movement mechanism for perfect operation. 
The mechanical operation of the lights is checked by swivelling and rotating the movement mechanism. 


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10 


2.5 Cleaning, sterilization, disinfection 


* All parts of the CHRO MO PHARE ® light can be cleaned with standard commercial cleaners on all exterior 


Surfaces including the control unit, and disinfected with the disinfectants normally used in surgical areas. 


* Cleaning, disinfectant and sterilization of the sterilizable handles. 


The sterilizable handles are made of heat-proof, impact-resistant plastic. They 

can be cleaned with mild alkaline cleaners without active chlorine. The cleaners must be thoroughly rinsed off 
with water. Alternatively, the hand-grip holders can be cleaned mechanically with heat-sterilisation up to a 
maximum temperature of 93°C/ 10 min. 


For disinfecting the handle sleeves we recommend products with an alcohol or aldehyde base. The sleeves must 
be rinsed before sterilization. 


The handles can be sterilized in steam. The recommended parameters are: 
1. Steam sterilization at 121° C; 1.3 bar; 25 to 30 minutes 
2. Steam sterilization at 134° C; 2.3 bar; 4 minutes 


When filling the autoclave ensure that the open side of the handles are face down. The sleeves must lie free and 
must not come into contact with any other items being sterilized. 


Hot-air sterilization is not recommended by BERCHTOLD. However, if it is necessary, the handles should be 
sterilized loose at 134° C; 3 minutes. 


* Damaged grip sleeves must not continue to be used. 


N ote: Sterilizable handles are subject to natural wear. A s a rule a life of approx. 100 deaning cydes is normal. 


CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 





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3. OPERATION 
3.1 Components 
3.11 CHROMOPHARE 6 D 650plus/ 650plus, D 650/ 650 (classic cardanic) 








k: 3 
E ^ / 
5. T 4 š 
7 SU d 
12 A, j Ñ ; E i ' 
J = W . NV SEMI 
E ws n ` | s 
Pd | E" 
6 10 e i i: ü 
1 Ceiling cover 7 Lamp housing hood 
2 Flange tube dia. 125 mm 8 Lamp frame 
3 Horizontal swivel arm 9 Light emission lens 
4 Vertical spring arm 10  Sterilizable hand grip sleeves 
5 Vertical gimbal joint 11 Rail (encircling hand grip) 
6 Horizontal gimbal joint 12 Control unit 


3.12 CHROMOPHARE @ D 650plus/ 650plus, D 650/ 650 (flat cardanic) 





1 Ceiling cover 7 Lamp frame 

2 Flange tube dia. 125 mm 8 Light emission lens 

3 Horizontal swivel arm 9  Sterilizable hand grip sleeves 
4 Vertical spring arm 10 Rail (encircling hand grip) 

9 Horizontal gimbal joint 11 Control unit 

6 Lamp housing hood 


CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 11 


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3.13 CHROMOPHARE 9 D 530plus/ 530plus, D 530/ 530 (classic cardanic) 





2. 1-——- 
| 

J 
1 Ceiling cover 7 Lamp housing hood 
2  Flangetube dia. 125 mm 8 Lamp frame 
3 Horizontal swivel arm 9 Light emission lens 
4 Vertical spring arm 10  Sterilizable hand grip sleeves 
5 Vertical gimbal joint 11 Rail (encircling hand grip) 
6 Horizontal gimbal joint 12 Control unit 


3.14 CHROMOPHARE 6 D 530plus/ 530plus, D 530/ 530 (flat cardanic) 





6 
10 a 5 
7 Cw c 
i ` 11 : 
8 p" =F 
1 Ceiling cover 7 Lamp frame 
2 Flange tube dia. 125 mm 8 Light emission lens 
3 Horizontal swivel arm 9  Sterilizable hand grip sleeves 
4 Vertical spring arm 10 Rail (encircling hand grip) 
9 Horizontal gimbal joint 11 Control unit 
6 Lamp housing hood 


CHROMO PHARE 6$ D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 





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3.15 CHROMOPHARE 9 D 500plus, D 500 (classic cardanic) 


= m a 





3,14 CHROMOPHARE 6 D 500plus, D 500 (flat cardanic) 





m — 


2 — C cO CO 0 G + WN e 


e O cO OND OF C9 l e 


Ceiling cover 

Flange tube dia. 65 mm 
Horizontal swivel arm 
Vertical spring arm 

Vertical gimbal joint 
Horizontal gimbal joint 
Lamp housing hood 

Lamp frame 

Light emission lens 
Sterilizable hand grip sleeves 
On/ Off switch 

Y ellow indicator light reserve bulb 


Ceiling cover 

Flange tube dia. 65 mm 
Horizontal swivel arm 
Vertical spring arm 
Horizontal gimbal joint 
Lamp housing hood 

Lamp frame 

Light emission lens 
Sterilizable hand grip sleeves 
On/ Off switch 

Y ellow indicator light reserve bulb 


CHROMO PHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 13 





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3.2 Notes on operation 
3.2.1 Setting the control unit functions 
3.2.11 CHROMOPHARE 6 D 650plus, D 650 
The following functions can be controlled by the control unit: 
° On/ off 
* [ntensity of illumination 
O ptions: 
* Electronic light field adjustment - only for LEN 


° Switch over to EndoLite® surround light - switch to operating light - only with EndoLite® option 





1 ON Switch on the light 
2 OFF Switch off the light 
3 Bright Increase intensity 
4 Dark D ecrease intensity 
9 Fault LED indicates that the control unit has a fault 
O ptions: 
6 EndoLite® Switch from surgical area light to surround light (option only) 
7 OP light Switch from surround light to surgical area light 
8 Field size large Enlarge field size (only with LFN option) 
9 Field size small Reduce field size (only with LFN option) 


1 The OP light is switched on by pressing K ey 1 (ON) 
2 The OP light is switched off by pressing Key 2 (O FF) 


3 By pressing and holding down Key 3 (BRIGHT) the illuminance is continuously increased up to the maximum 
value. Repeated short presses increase the illuminance in steps. 


14 CHROMO PHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 


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By pressing and holding down Key 4 (DARK) the illuminance is continuously reduced down to the minimum 
value. Repeated short presses decrease the illuminance in steps. 


If the indicator light shows red, there is a fault in the control unit electronics 


Only with the EndoLite® option. By pressing K ey 6 EndoLite® the surgical area illumination is switched off and 
the surround lighting is switched on 


Only with the EndoLite® option. By pressing K ey 7 (OP light) the EndoLite® surround lighting is switched off 
and the surgical area lighting is switched on again. 


Only with the LEN model. By pressing and holding down K ey 8 (field size large) the light field is continuously 
enlarged up to the maximum value. Repeated short presses enlarge the light field in steps. 


Only with the LFN model. By pressing and holding down K ey 9 (field size small) the light field is continuously 
reduced down to the minimum value. Repeated short presses reduce the light field in steps. 

Booster activation 

1. Press key 4 (Bright) until LED flashes up in the key (max. brightness). 


2. The light booster will be activated by pressing simultaneously the key 1 (ON) and 3 (Bright). Luminous power 
rises from 110 kLux to 130 kLux. 


Note! 
The light booster is deactivated by switching off the light with key 2 (O FF). 


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3.2.12 CHROMOPHARE 0 D 530plus, D 530 
The following functions can be controlled by the control unit: 
° On/off 
* [ntensity of illumination 
O ptions: 


° Switch over to EndoLite& surround light - switch to operating light - only with EndoLite® option 





1 6 2 T $ 3 4 

1 ON Switch on the light 
2 OFF Switch off the light 
3 Bright Increase intensity 
4 Dark D ecrease intensity 
9 Fault LED indicates that the control unit has a fault 

Options: 
6 Endolite@ Switch from surgical area light to surround light (option only) 
7 OP light Switch from surround light to surgical area light 


The OP light is switched on by pressing Key 1 (ON) 
The OP light is switched off by pressing Key 2 (OFF) 


By pressing and holding down Key 3 (BRIG HT) the illuminance is continuously increased up to the maximum 
value. Repeated short presses increase the illuminance in steps. 


By pressing and holding down Key 4 (DARK) the illuminance is continuously reduced down to the minimum 
value. Repeated short presses decrease the illuminance in steps. 


If the indicator light shows red, there is a fault in the control unit electronics 


Only with the EndoLite® option. By pressing Key 6 EndoLite® the surgical area illumination is switched off 
and the surround lighting is switched on 


CHROMO PHARE 6$ D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 


BERCHTOLD le 


7 Only with the EndoLite® option. By pressing Key 7 (OP light) the EndoLite® surround lighting is switched off 
and the surgical area lighting is switched on again. 


3.2.13 CHROMOPHARE ® D 500plus, D 500 


The following functions can be controlled by the control unit: 


«On/Off 
sercho o 1 ON Switch on the light 
1 OFF Switch off the light 


1 


E 


1 The OP light is switched on by pressing Key 1 (ON) 
2 The OP light is switched off by pressing Key 2 (OFF) 


CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 17 


18 


BERCHTOLD le 


3.2.2 Adjusting the field size with the centre hand grip 


By turning the sterilizable centre hand grip the size of the light field is changed. By turning the hand grip in the 
clockwise direction the light field is enlarged, by turning anti-clockwise the light field is reduced. The surgeon must 
perform the optimum field setting himself in accordance with the size of the operation opening. There is an opti- 
mum contrast when the field size is set approx. 2 - 3 cm larger than the operation opening, so that the edge of the 
sterile covering is also illuminated. Thus the adaptation of the surgeon’s eyes in the whole field of vision is im- 
proved. 


3.2.3 Adjusting the field size - light field plotting model LFN (option only D 650plus, D 650) 


The CHROMO DPH A RER D 650plus and D 650 with light field plotting allows the field size to be adjusted by an 
electric motor. 

By pressing and holding down Key 8 (see control unit page 14) the light field is continuously enlarged up to the 
maximum value. By repeated short presses the light field is enlarged in steps. 

By pressing and holding down K ey 9 (see control unit page 14) the light field is continuously reduced down to the 
minimum value. By repeated short presses the light field is reduced in steps. 


3.2.4 Changing the sterizable hand grip 


—— — By pressing the release button the hand grip sleeve is released and can be re- 
i moved from the sleeve mounting. T he new sterilized replacement sleeve is 
| a TN pushed onto the sleeve mounting until it touches the stop and is then turned in 
os a ` P. a clockwise direction until the sleeve locks into place. 


3.2.5 Changing the sterizable hand grip light field plotting model LFN (option only D 650plus, D 650) 


eum AA The sterilizable hand grip sleeve is released by pressure on the bolt on the 
ii ee, ee | upper collar of the sleeve. It can then be removed from the sleeve 
E ee i pee UN mounting. 
a] "Ul s The new sterilized replacement sleeve is pushed onto the sleeve mounting 


7 until it touches the stop and is then turned in a clockwise direction until 
| the sleeve is heard locking into place. 


CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 


BERCHTOLD lo 


3.2.6 Light field plotting model LFN (option only D 650plus, D 650) 


The CH RO MO DPH A RER S D 650plus und D 650 can be ordered with an LEN light field plotter as an option. The 
light field plotter is an electronic control system, which moves the lamps by electric motor. An infrared beam 
which is reflected by a reflector disk controls the light field plotter. 


The operator can direct the light field to the position which guarantees 
optimum illumination of the surgical area, by means of a reflector disk, the 
so-called , Light Pilot". 


The ,, Light Pilot“ should be held in the centre of the light field as far as 
possible and then slowly moved to the desired position. If movement is 
too quick, the light field will not be able to follow the ,, Light Pilot". 





This rule is: Wherever the light field is , the , Light Pilot" will be hit by the 
infrared beam and can reflect the beam back. 


3.3 Accessories for CH ROMO PH ARE ® generation D 

3.3.1 Sterilizable hand grip sleeves 

¢ Standard replacement sleeves Order no. CZ 499-06 
* Replacement sleeves for LEN (only D 650plus, D 650) Order no. CZ 498-04 
° Replacement sleeves for light system with ChromoVision® AFII Order no. CZ 498-06 


N ote! 
R adh CHROMOPHA RE @ D 650plus light system has sterilizable handles. 


For directions about cleaning, disinfection and sterilization, see page 10. 


3.3.2 Halogen bulbs (reserve halogen bulbs) 

3.3.2.1 CHROMOPHARE ® D 650plus, D 530plus, D 500plus 

e Halogen bulb 22,8 V/ 150 W Order no. CZ 908-22 
3.3.2.2 CHROMOPHARE 9 D 650 

° for light with color temperature 4500K 22,8 V/ 250 W Order no. CZ 907-22 
° for light with color temperature 3600K 22,8 V/ 150 W Order no. CZ 908-22 
3.3.2.3 CHROMOPHARE 6 D 530, D 500 

° for light with color temperature 4500K 22,8 V/ 150 W Order no. CZ 908-22 
* for light with color temperature 3600K 22,8 V/ 110 W Order no. CZ 905-22 


CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 19 


20 





BERCHTOLD ll de 


3.4 Systemvarianten 
The CHRO MO PHARE ® generation D is available in the following system variants: 


. CHROMOPHARE 6 D 650plus as a single light 

. CHROMOPHARE ® D 650plus as a double and a triple light 

. CHROMO PHARE® D 650plus as a combination light with D 530plus 
. CHROMO PHARE® D 650plus as a combination light with D 500plus 
CHROMO PHARE® D 530plus as a single light 

. CHROMOPHARE ® D 530plus as a double and a triple light 

. CHROMOPHARE ® D 500plus as a single light 

. CHROMOPHARE @ D 500plus as a double light 


00 —1 CO» C1 d» CO P2 e 


3.5 Options 
The CHRO MO PHARE ® generation D can be supplemented or upgraded with the following options: 


* Light carrier arm for up to 15 kg load with AC and PA connections for an auxiliary device for example. (O nly 
possible if the light has been prepared for an additional arm in advance) 


° Supply carrier arm for up to 25 kg load with AC and PA connections, prepared for gas supply. This option must 
be ordered with the lighting system (not upgradeable). 


* Wall control unit for installation into a wall indicator panel. Functions such as switching on/ off and brightness 
of the OP light can then be controlled from the wall. (not upgradeable). 


° EndoLite® - an environment illumination für MIS-surgeries, a 20 Watts halogen bulb integrated in the light 
head, activated when the main light is switched off. 

3.6 Instructions for changing lamps 

The halogen bulb has an average life of 1000 hours. In the event of failure of the main lamp, switch over to a re- 

serve lamp occurs automatically and the reserve lamp swivels automatically into the former position of the main 

lamp. 

A red indicator lights up on the lamp housing when the lamp safety system has switched over to the reserve lamp. 


The defective main lamp should then be exchanged as quickly as possible. 


The bulbs must be replaced in the following manner: 


/N The symbol with the meaning 'D anger - Risk of Burning is placed on the lamp sup- 
port. 


CHROMO PHARE 6$ D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 





d 


Switch off the lighting system and let it cool down (risk of burning). D uring replace- 
ment of the lamps the patient must not be touched as it is possible to come into con- 
tact with parts under tension. 


BERCHTOLD 


Release and remove sterilizable handle. 


Unscrew the knurled screw on the underside of the light by turning anti-clockwise. 


Pull out the whole light system at the hand grip. 


Remove a faulty halogen lamp. We advise users to insert the reserve lamp into the 
main light lamp holder , marked with «R», and to insert the new halogen lamp in the 
reserve lamp holder so that the reserve lamp does not become too worn. 


Fit a new halogen bulb into the bulb holder, - for the booking reference number see 
paragraph 3.3.2 halogen bulb on page 19 - ( do not touch the quartz cone of the halo- 
gen bulb with your bare fingers, use a cloth or soft paper). D uring a lamp change 
check the bulb holder for scorch marks. If scorch marks are present, inform our 
service department. 


Fit the light system back into the holder (picture 4) an screw up the knurled crews in a 
clockwise direction. 


Switch the lighting system on and check that the lamp is on and the red indicator light 
is off. 





N ote! 
Only use original BERCHTOLD halogen bulbs. If other bulbs are used, all guarantees regarding per- 
formance and operation will lapse. 


CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 21 





BERCHTOLD 


A. TECHNICAL DATA 


22 


4.1 CHROMOPHARE 6 D 650plus 


Colour temperature 
Total radiant power at max intensity 
Light field diameter 15 - 28 cm 15 - 28 cm 


Remaining illuminance when beam is obstructed by 
one mask 


Remaining illuminance when beam is obstructed by 

two mask 45 96 45 96 
Remaining illuminance inside at the bottom of a 

standardised tube. 100 % 100 96 


Remaining illuminance inside at the bottom of a 


standardised tube. Beam obstructed by one mask 


Remaining illuminance inside at the bottom of a 
standardised tube. Beam obstructed by two mask 45 96 45 96 


Electrical data 


Primary voltage of transformer 100/ 120/ 127V A.C. 
220/ 230/ 240V A.C. 


Power consumption 240 VA 
or1/0AV at 24 V D.C. 


Rated capacity of transformer / frequency 240 VA / 50/ 60 Hz 
Protection provided by enclosure IP 53 


General data 


Halogen bulb 228 V / 150 W 
Order no. CZ 908-22 
Life time of halogen bulb 1000 h 





CHROMO PHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 


BERCHTOLD lo 
Dimensions — D 650plus 


Diameter of light body 


Max. swivel radius 


Clearance (single light) 200 cm at 265 cm finished ceiling 


Weight / Torque 


Weight with transformer 90 kg 


Certificate C € conform with 93/ 42 EEC 
UL listed 





CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 23 


24 








BERCHTOLD o. 


4.2 CHROMOPHARE? D 530plus, D 500plus 


Reflector system Polygon reflector 
uewyRalnB] A | M» | 9 | 15 ` 

Intensity control [klx] 

Total radiant power/ intensity Ec [mW/ m2lux] 

Colour rendering index Ra 


Remaining illuminance when beam is obstructed by 
one mask 


Remaining illuminance when beam is obstructed by 
two mask 43 96 42 96 


Remaining illuminance inside at the bottom of a 
standardised tube. 


Remaining illuminance inside at the bottom of a 

standardised tube. Beam obstructed by one mask 21% 31 96 
Remaining illuminance inside at the bottom of a 

standardised tube. Beam obstructed by two mask 43 96 42 96 
Depth of illumination L1 + L2 


Primary voltage of transformer 100/ 120/ 127V A.C. 
220/ 230/ 240 V A.C. 


Power consumption 240 VA 
or170VA at 24 V D.C. 


Rated capacity of transformer / frequency 240 VA 50/ 60 Hz 


Protection provided by enclosure 


Ga [í í í í 
Halogen bulb at colour temperature 4500plus K 228 V / 150 W 
Orderno. CZ 908-22 


Life time of halogen bulb 1000 h 


CHROMO PHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 


BERCHTOLD lo 
Dimensions |p D 3itphs 


Diameter of light body 


Max. swivel radius 


Clearance (single light) 200 cm at 245 cm finished ceiling 


Weight / Torque 


Weight with. transformer 39 kg 


Certificate C € conform with 93/ 42 EEC 
UL listed 





CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 25 


26 





BERCHTOLD o. 


4.3 CHROMOPHARE® D 650 


Londa HR 
Reflector system Polygon reflector 
intensity c a Lm i 


Intensity control [klx] 

Total radiant power at max intensity 920 W/ m? 

Total radiant power/ intensity Ec [mW/ m2lux] 
Colour rendering index Ra 


Remaining illuminance when beam is obstructed by 
one mask 


Remaining illuminance when beam is obstructed by 
two mask 48 % 46 % 


Remaining illuminance inside at the bottom of a 
standardised tube. 


Remaining illuminance inside at the bottom of a 

standardised tube. Beam obstructed by one mask 99 % 90 % 
Remaining illuminance inside at the bottom of a 

standardised tube. Beam obstructed by two mask 48 % 46 % 
Depth of illumination L1 + L2 


Primary voltage of transformer 100/ 120/ 127V A.C. 
220/ 230/ 240V A.C. 


Power consumption 3/0 VA 240 VA 
or270 VA at24V D.C. | or170 AV at24 V D.C. 


Rated capacity of transformer / frequency 400 VA / 50/ 60 Hz 250 VA / 50/ 60 Hz 


Safety Category 1 


Protection provided by enclosure IP 53 





CH RO MO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 


BERCHTOLD lo 


Halogen bulb 22,8 V / 250 W 228 V / 150 W 
Order no. CZ 907-22 CZ 908-22 


Life time of halogen bulb 1000 h 


Dimensions 


Light emission surface (glass surface) 2370 cm2 


Clearance (single light) 200 cm at 265 cm finished ceiling 


Weight) Torque 
Weight with transformer 90 kg 


Max. torque 342 Nm 


Certificate C € conform with 93/ 42 EEC 
UL listed 





CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 27 





BERCHTOLD o. 


4,4 CHROMOPHARE ? D 530, D 500 


Light technical data D 530 | | D5  ——— 


Reflector system Polygon reflector 





himsiy Be at 1 m [ax [ dm | w ž 


Intensity control [klx] 99 - 110 


no 
Total radiant power at max intensity 410 W/ m? 336 W/ m2 





Total radiant power/ intensity Ec [mW/ m2lux] 
Colour rendering index Ra 


Remaining illuminance when beam is obstructed by 
one mask 


Remaining illuminance when beam is obstructed by 
two mask 43 96 42 96 


Remaining illuminance inside at the bottom of a 
standardised tube. 


Remaining illuminance inside at the bottom of a 

standardised tube. Beam obstructed by one mask 21% 31 96 
Remaining illuminance inside at the bottom of a 

standardised tube. Beam obstructed by two mask 43 % 42 96 
Depth of illumination L1 + L2 


Primary voltage of transformer 100/ 120/ 127V A.C. 
220/ 230/ 240V A.C. 


Power consumption 240 VA 200 VA 240 VA 200 VA 
or170VA | or140VA | or170VA | or140VA 
at 24 V at 24 V at 24 V at 24 V 
D.C. DG. D.C. D.C. 


Rated capacity of transformer / frequency 240 VA / 50/ 60 Hz 140 VA / 50/ 60 Hz 


Safety Category 1 


Protection provided by enclosure IP 53 


28 CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 


BERCHTOLD lo 





Halogen bulb at colour temperature 4500 K 22,8 V / 150 W 
Orderno. CZ 908-22 


Halogen bulb at colour temperature 3600 K 228 V / 110 W 
Order no. CZ 905-22 
Life time of halogen bulb 1000 h 


Automatic switch over to reserve bulb 


Diameter of mA Reflectors 
Lowest position of light body 


Weight) Tome A 


Weight with. transformer 


Certificate C € conform with 93/ 42 EEC 
UL listed 





CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 29 





BERCHTOLD o. 


5. SERIAL NO. IDENTIFICATION 


Type plate (A) 


B E R C H T O L D 1 D 1 Version number 
IT Dae Zr Aa zi MNT j JT ey T TT "Y i 


A 7t 
Mitos = 









2 
3 Manufacturing year 
4 


Serial number 





ó. SPARE PART LIST 


6.1 CHROMOPHARE 8 D 650plus, D 650 


Description Part no. Picture on page 





Filtering board 65606 40 
Reverse polarity protection 65601 41 
Light intensity power circuit board 65604 42 
Hexagon socket countersunk head screw 284 43 
Locking pin 64174 45 
Sliding contact 64166 43 
Brake screw 30021 43 
Cross recessed oval-head screw 2 43 
Distance sleeve 64783 43 
Cover 64171 43 
Contact block for sliding contacts 39693 43 
Cross recessed oval-head screw 235 43 


30 C HRO MO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 


Description 


Male sliding contact 


Female sliding contact 

Brake screw 

Cross recessed raised cheese head screw 
Mortise screw 

Brake screw 

Positioning screw 

Brake screw 

Ejot screw 

Hood 

Sealing rubber 

screw 

Indication lamp yellow, with cable and connector 
Cover 

Rail holder 

Rail 

Test adapter 

Wiring harness 

screw 

Brake screw M5x5 

Countersunk head screw M3x12 
Front part for touch control board 
Bumper, left 

Bumper, right 

Security lock - spring balanced arm 
Protection bush 

Washer 


Screw 


Guiding rod, with pressed socket for banana plug dia. 4 mm 


Filter glass assembly D 650plus 
Filter glass assembly D 650 


D.C. motor 


Control circuit board for centre positioning of main bulb 


Focusing mechanism for Standard and EndoLite®, without halogen 


bulb 


Guiding screw 


BERCHTOLD le 


Part no. 


69241 
20002 
64103 
45396 
64126 
42805 
43009 
42803 
64669 
64101 
64677 
64235 
69637 
01135 
62252 
64145 
90574 
69709 
68071 
68072 
68073 
62402 
66320 
66319 
20010 
20011 
24197 
11656 
64778 
68618 
64157 
67998 
64176 
64163 


64152 


Picture on page 
43 
43 
43 
43 
43 
44 
44 
44 
44 
44 
44 
44 
44 
44 
44 
44 
45 
45 
45 
45 
45 
45 
46 
46 
46 
46 
46 
46 
47 
47 
47 

47[ 51 
48 
49 





49 


CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 


32 


Description 


O-ring 


Cover 

Connection board for Standard 

Holder for bulb with connecting cables 

Housing for touch control board for Standard 

Touch control board with foil for Standard 

Touch control board with foil for Standard with EndoLite® 
Reserve bulb switch over circuit board without EndoLite® 


Focusing mechanism for LFN and LFN with EndoLite®, without 
halogen bulb 


IR-module 

Pressure spring 

Cover 

Connection board for LFN 

Motor for LFN 

G earwheel 

Ring for sliding clutch 

LEN control 

Housing for touch control board for LFN and LFN with EndoLite® 
Touch control board with foil for LFN 

Touch control board with foil for LFN with EndoLite® 
Spare bulb 12V/ 20W for EndoLite® 


Reserve bulb switch over circuit board with EndoLite® 


BERCHTOLD le 


Part no. 


64203 
62418 
64162 
64146 
62407 
68823 
68824 
69610 
64673 


69643 
45173 
64194 
64197 
04860 
04849 
04809 
65608 
62401 
68825 
68826 


CZ 960-12 


65611 


Picture on page 
49 
49 / 50 
49 
49 
90 
90 
91 
91 
92 





92] 53 
92 
92 / 33 
92 
93 
94 
94 
94 
94 
94 
99 
99 
99 


CHROMO PHARE 6$ D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 





BERCHTOLD ©. 


6.2 CHROMOPHARE 9 D 530plus, D 500plus, D 530, D 500 





Description Part no. Picture on page 
Filtering board 65606 40 
Reverse polarity protection 65601 41 
Light intensity power circuit board 65604 42 
Hexagon socket countersunk head screw 284 43 
Locking pin 64174 43 
Sliding contact 64186 43 
Brake screw 38821 43 
Cross recessed raised cheese head screw 277 43 
Distance sleeve 64783 43 
Cover 04171 43 
Contact block for sliding contacts 39693 43 
Cross recessed countersunk head screw 235 43 
Male sliding contact 65241 43 
Female sliding contact 20002 43 
Brake screw 64103 43 
Cross recessed raised cheese head screw 45396 43 
Mortise screw 64126 43 
Brake screw 42805 44 
Positioning screw 43009 44 
Brake screw 42803 44 
Ejot screw 64669 44 
Hood 66333 44 
Sealing rubber 66452 44 
Screw 64235 44 
Indication lamp yellow, with cable and connector 65637 44 
Cover 91135 44 
Rail holder 62252 44 
Rail 66330 44 
Test adapter 90574 45 
Wiring harness 65769 45 
Screw 68071 45 
Brake screw M5x5 68072 45 
Countersunk head screw M3x12 68073 45 
Front part for touch control board 62402 45 


CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 33 


Description 


Bumper, left 


Bumper, right 
Housing for touch control board for D 530plus, D 530 
Touch control board for D 530plus, D 530 Standard 


Touch control board for D 530plus, D 530 Standard with 
EndoLite® 


Reserve bulb switch over circuit board without EndoLite®, D 530plus 


D 530 
Spare bulb 12V/ 20W for EndoLite® 


Reserve bulb switch over circuit board with EndoLite®, D 530plus 
D 530 


Security lock - spring balanced arm 


Protection bush 
Washer 
Screw 


Guiding rod, with pressed socket for banana plug dia. 4 mm 
for D 530plus, D 530 


Guiding rod, with pressed socket for banana plug dia. 4 mm 
for D 500plus, D 500 


Filter glass assembly for D 530plus, D 530 
Filter glass assembly for D 500plus, D 500 


Focusing mechanism for Standard and EndoLite®, without halogen 
bulb, for D 530plus, D 530 


Holder for bulb 

Screw, lower stop 

Screw, upper stop 

Cover 

Knurled screw 

O-ring 

Connection board for Standard 


Focusing mechanism for Standard, without halogen bulb, 
for D 500plus, D 500 


Threaded rod 

Touch control board for D 500plus, D 500 

Housing for touch control board for D 500plus, D 500 
Countersunk-head screw M3x16 

Circuit board On/ Off for D 500plus, D 500 


BERCHTOLD le 


Part no. 


66320 
66319 
62407 
68823 
68824 


65610 


CZ 960-12 


69611 


20010 


20011 
24197 
11056 
66406 


66405 


66409 
66457 
66421 


64146 
66422 
66423 
62418 
64142 
64203 
64162 
66419 


38593 
66417 
66416 

103 
68015 


Picture on page 
46 
46 
90 
90 
91 





91 


99 
99 


96 


46 
96 
96 
97 


37 


37 
9/ 
90 


98 / 59 
90 
90 

90 / 59 

98 / 59 

98 / 59 

98 / 60 
99 


99 
60 
60 
60 
60 


CHROMO PHARE 6$ D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 





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7. TRANSFORMERS 
7,1 CHROMOPHARE® D 650 


CHROMOPHARE ® D 650plus, D 530plus, D 500plus 
Mounting separate from the ceiling tube, distance of transformer to ceiling tube over 20 m 


o D 

















CB 502-40 Transformer mounted on flange tube 220/ 230/ 240V / 400 VA 

CB 505-40 Transformer mounted separately 220/ 230/ 240V / 400 VA 

CB 502-42 Transformer mounted on flange tube 100/ 120/ 127 V / 400 VA 

CB 505-42 Transformer mounted separately 100/ 120/ 127 V / 400 VA 

H ow to proceed the transformer adjustment (with topped filtering board): 

1. Measuring of the terminal voltage on the ceiling terminal. 

2. The terminal voltage of the emergency supply is similar to the reference value (D .C.). The reference value (D .C.) 
is measured on the ceiling tube’s terminal connection situated behind the filtering board. The secondary tap on the 


transformer should be chosen in that way that the above measured reference value (D .C.) is reached. This proce- 
dure is valid for separately mounted transformers with filtering board as well as on ceiling tube mounted trans- 


formers with filtering board. 


The following taps can be chosen: 


CHROMOPHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 35 


BERCHTOLD lo 
Primary terminal main voltage Secondary terminal | approx. A.C. voltage approx. D.C. voltage 


at filtering board input | at filtering board output 
Trafo CB 502-42 or CB 505-42 


100 V 120 V 127 V 





Trafo CB 502-40 or CB 505-40 


220 V 230 V 240 V AC. [V] D.C. [V] 


1/5 1/6 1/ 7 0/ 9 21.5 24.0 


1/5 1/6 1/ 7 8/ 11 29.0 28.0 





Example 1: 

Transformer and filtering board are mounted on the ceiling tube, emergency supply 25.0 V D.C. under load (refer- 
ence value) on the terminal connection of the ceiling tube. 

The transformer tap corresponds to 230 V supply voltage, 3 / 6 for the primary connection and 8 / 9 for the sec- 
ondary tap. 


Example 2: 

Transformer and filtering board are mounted in the wall box, emergency supply 25.5 V D.C. under load (reference 
value) on the terminal connection of the ceiling tube. 

The wires voltage drop is 2 V. 

The transformer tap corresponds to 230 V supply voltage, 3 / 6 for the primary connection and 8 / 10 for the 
secondary tap. 


Attention: 
If the transformer and the filtering board are mounted separately, the wire's voltage drop between the filtering 
board's output and the terminal connection of the ceiling tube has to be taken into account accordingly. 


If the transformer is mounted on the ceiling tube, the smallest secondary tap (21.5 V) has to be chosen. After the 


rectification on the filtering board, the above mentioned value corresponds to a D.C. voltage of ca. 24.0 V under 
load. 


36 CHROMO PHARE 6$ D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 


BERCHTOLD lo 
72 CHROMOPHARE @ D 650plus, D 530plus, D 500plus, D 530, D 500 
Mounting on the ceiling tube and separate from the ceiling tube, distance of transformer to ceiling 


tube 20m 


"Bb laa 
—, 


: Car zs "^ I 
mm a a | 











CB 502-32 Transformer mounted on flange tube 220/ 230 V/ 240 VA 

CB 505-32 Transformer mounted separately 220/ 230 V/ 240 VA 

CB 502-30 Transformer mounted on flange tube 100/ 120/ 127 V/ 240 VA 

CB 505-30 Transformer mounted separately 100/ 120/ 127 V/ 240 VA 

How to proceed the transformer adjustment (with topped filtering board): 

1. Measuring of the terminal voltage on the ceiling terminal. 

2. The terminal voltage of the emergency supply is similar to the reference value (D .C.). The reference value (D .C.) 
is measured on the ceiling tube's terminal connection situated behind the filtering board. The secondary tap on the 


transformer should be chosen in that way that the above measured reference value (D .C.) is reached. This proce- 
dure is valid for separately mounted transformers with filtering board as well as on ceiling tube mounted trans- 


formers with filtering board. 


The following taps can be chosen: 


CHROMO PHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 37 


30 


BERCHTOLD lo 


approx. A.C. voltage 
at filtering board input 









Secondary terminal approx. D.C. voltage 


at filtering board output 


Primary terminal main voltage 


Trafo CB 502-30 or CB 505-30 
100 V | 120 V | 127 V 


Trafo CB 502-32 or CB 505-32 


220 V 230 V 240 V A.C. [V] D.C. [V] 


1/4 1/5 1/6 7/8 21.0 24.0 









1/4 1/5 1/6 7/9 23.0 26.3 
3/ 4 3/5 3/6 7[ 9 24.0 27.4 





Example 1: 

Transformer and filtering board are mounted on the ceiling tube, emergency supply 25.0 V D.C. under load (refer- 
ence value) on the terminal connection of the ceiling tube. 

The transformer tap corresponds to 230 V supply voltage, 3 / 5 for the primary connection and 7 / 8 for the sec- 
ondary tap. 


Example 2: 

Transformer and filtering board are mounted in the wall box, emergency supply 25.5 V D.C. under load (reference 
value) on the terminal connection of the ceiling tube. 

The wire’s voltage drop is 2.0 V. 

The transformer tap corresponds to 230 V supply voltage, 3 / 5 for the primary connection and 7 / 9 for the sec- 
ondary tap. 


Attention: 
If the transformer and the filtering board are mounted separately, the wire's voltage drop between the filtering 
board's output and the terminal connection of the ceiling tube has to be taken into account accordingly. 


If the transformer is mounted on the ceiling tube, the smallest secondary tap (21.0 V) has to be chosen. After the 


rectification on the filtering board, the above mentioned value corresponds to a D.C. voltage of ca. 24.0 V under 
load. 


CHROMO PHARE 6$ D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 





BERCHTOLD ©. 


Drilling measurements mounting plate - supply unit 
Planting depth min 200 mm 











10 
SE 
| 
^ 
J 





18.5 
147,5 
167 


CHROMO PHARE 6$ D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 30 


8. GRAPHIC SPARE PART DESCRIPTION 


8.1 CHROMOPHARE ® generation D complete 


1 
2 
3 








BERCHTOLD 


Filtering board, part no. 65606 


Note! 

Dueto the EMV conditions, the filtering board has gen- 
erally to be connected and installed as near as possible to 
the transformer. 

Please consider that the installed filtering board should be 
able to eliminate heat through a large surface. 


AC K9, to emergency relays 
AC V1 

AC Transformer input 

AC V1 

AC Transformer input 

AC K9, to emergency relays 
+ V1 

+ out, to light 24 - 27 V D.C. 
- V1 

- out, to light 24 - 27 V D.C. 


The wiring diagram please see page 72 - 95 


40 C HRO MO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 


BERCHTOLD le 


Reverse polarity protection, part no. 65601 


In BERCHTOLD plant, a reverse polarity protection 
module (part no. 65602) with fixation D 650plus, D 650 
is installed on every ceiling tube. If welded central col- 
umns are used, the module is installed on the flange. A 
green LED on the reverse polarity protection module 
indicates the correct polarity, the presence of voltage as 
well as the functioning of the reverse polarity protection 
module. 





All models with BERCHTOLD wall box have the re- 
verse polarity protection module inside the wall box, 
where it is preconnected to the electronics. 


2 5 1 input terminal: ^ input voltage 
[d E cameras or i Ti 24- 27V D C. 
— InTez)c MOM Sl -— 
EN m OO di ' | 2 - (negative) input (black cable) 
L | ' I 


3 + (positive) input (red cable) 





output terminal: output voltage 
24 - 27V D.C. 


9 - negative) to light body (black cable) 
6 + (positive) to light body (red cable) 
7 indication LED V3 

green indication = polarity o.k. 


red indication = wrong polarity or A.C. 
no indication - no voltage connected 


CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 41 


42 


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AN: — 





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BERCHTOLD o. 


Light intensity power circuit board, part no. 65604 
Attention! 

No A.C. voltage must be fed into the electronics. A 
direct supply of A.C. voltage always destroys the light 
electronics. 

If only A.C. voltage is available, the filtering board (part 
no. 65606) has always to be preconnected to the light 
electronics. 


If only D.C. voltage is available, preconnecting of the 
filtering board is not necessary. 


If A.C. voltage (main supply) and D .C. voltage (supple- 
mentary supply) are available, the filtering board (part 
no. 65606) has always to be preconnected to the light 
electronics in the main supply circuitry. 


a input 23- 26V D.C. 


b output to light body max. 22,6 V A.C/ D.C. 


1 black - (negative) 
2 black - (negative) 
3 red + (positive) 


4 red - (positive) 


CHROMO PHARE 6$ D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 


— 


C2 


9 X Hexagon socket countersunk head screw, 
part no. 284, minimal torque 23 Nm 


Locking pin, part no. 64174 
Sliding contact, part no. 64186 
Brake screw, part no. 38821 

Cross recessed oval-head screw, 
part no. 277 

and distance sleeve, part no. 64783 
Cover, part no. 64171 


Contact block for sliding contacts, part no. 39693 





BERCHTOLD ©. 





8 2x cross recessed countersunk head screw, 
part no. 235 


9 Male sliding contact, part no. 65241 
10 Female sliding contact, part no. 20002 
11 Brake screw, part no. 64103 
12 Cross recessed oval-head screw, 


part no. 45396 


13 Mortise screw, part no. 64126 


CHROMO PHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 43 





BERCHTOLD 


1 Brake screw, part no. 42805 


2 Security screw, part no. 43009 


1 Security screw, part no. 43009 
2 Brake screw, part no. 42803 


3 Ejot screw, part no. 64669 





1 Hood D 650plus, D 650, part no. 64101 


Hood D 530plus, D 500plus, D 530, D 500 
part no. 66333 


2 Sealing rubber D 650plus, D 650, part no. 64677 


Sealing rubber D 530plus, D 500plus, D 530 D 500, 
part no. 66452 


3 Screw, part no. 64235 











4 [Indication lamp, yellow, with cable and connector 
part no. 65637 


9 Cover D 650plus, D 530plus D 650, D 530, 
part no. 51135 


6 Rail holder D 650plus, D 530plus D 650, D 530, 
part no. 62252 


7 Rail D 650plus, D 530plus, part no. 64145 


Rail D 530plus, D 530, part no. 66330 


44 CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 


BERCHTOLD le 


Test adapter for check of the halogen bulb supply volt- 
age and check of the switch over function to reserve 
bulb 

part no. 50574 


Wiring harness, from electronic to reflector connector, 
part no. 65769 





1 Screw, part no. 68071 
2 Brake screw M5x5, part no. 68072 


3 Countersunk head screw M3x12, part no. 68073 


Front part for touch control board, part no. 62402 





CHROMO PHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 45 


46 











BERCHTOLD I o. 


1 Bumper left, part no. 66320 


2 Bumper right, part no. 66319 


Security lock - spring balanced arm, part no. 20010 


8.2 CHROMOPHARE 9 D 650plus, D 650 

1 Protection bush, part no. 20011 
2 Washer, part no. 24197 

3 Screw, part no. 11656 


4 Security lock - spring balanced arm, (not visible) 
1 part no. 20010 


CHROMO PHARE 6$ D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 





BERCHTOLD ©. 





i rs 


Pd H.. - - =m m = — —— — — - — He mro uam ^. 
"Ul ua" aE EAE CATENIS "S Na 
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pti: M = = >” ra C 5 r. a N i AUS "Th M. e 
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TYS LE" 0 A — B, 


1 Guiding rod, with pressed socket for banana plug dia. 
4mm 
part no. 64778 


Filter glass assembly D 650plus, part no 68618 


Filter glass assembly D 650, part no. 64157 


8 
: 
4 
i 
š 
L 
L 
L 
I 

I 

' 


HA 
A 


D.C. motor with cable and connector, mounted in the 
focusing mechanism, 
part no. 67998 





CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 47 





BERCHTOLD | de 


Control circuit board for centre positioning of main 
bulb, 
part no. 64176 





48 CHROMO PHARE 6$ D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 


BERCHTOLD lo 


8.3 CHROMOPHARE ® D 650plus, D 650 version Standard and EndoLite® 


Focusing mechanism for Standard and EndoLite® 
without halogen bulbs, part no. 64163 


1 Guiding screw, part no. 64152 

2 O-ring, part no. 64203 

3 Cover, part no. 62418 

4 Connection board Standard, part no. 64162 


9 Holder for bulb with connecting cables without 
halogen bulbs, part no. 64146 





Connection board Standard, part no. 64162 


BERCATOLO 
Er162-=|=B 


HL = Main bulb 
RL = Reserve bulb 


HL/RL = Main and reserve bulb 





CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 49 





BERCHTOLD | 





Cover, part no. 62418 








Touch control board with foil for Standard, 
part no. 68823 





90 CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 





| d 


BERCHTOLD 


Touch control board with foil for Standard with 
EndoLite& 
part no. 68824 





85 CHROMOPHARE 8 D 650plus, D 530plus, D 650, D 530 version Standard without E ndoLite® 


7 Reserve bulb switch over circuit board 
~ without EndoLite® 

(mounted in the light body) 

part no. 69610 





4 to reserve bulb (RL) 


9 (+) input, coming from light intensity power 
circuit board (LAIN +) 


6 to main bulb (HL) 


7 (-) input, coming from light intensity power circuit 


4 board (LAIN -) 

5 8 common cable to main and reserve bulb (HL/ RL) 
6 

T 

8 





CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 91 





BERCHTOLD o. 


8.6 CHROMOPHARE 9 D 650plus, D 650 version light field plotting model LFN 


q Focusing mechanism for LFN and LFN with 
EndoLite® without halogen bulbs, 
part no. 64673 


1 Holder for bulb with connecting cables without 
halogen bulbs, part no. 64146 


2 IR-module, part no. 65643 


3 Pressure spring, part no. 45173 


n 
SS 4 Cover, part no. 64194 


9 connection board for LEN, part no. 64197 


6 D.C. motor, part no. 67998 






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Connection board for LEN or CCD, part no. 64197 


HL = Main bulb 
RL = Reserve bulb 


HL/ RL = Main and reserve bulb 





52 CHROMO PHARE 6$ D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 





BERCHTOLD Íl i 


Cover, part no. 64194 


IR-module, part no. 65643 





Motor for LEN, part no. 54860 





CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 93 






©. 


BERCHTOLD I 





1 Gearwheel, part no. 54849 
2 Ring for sliding clutch, part no. 54809 





LFN control, part no. 65608 





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Housing for touch control board for LEN and 
LFN with EndoLite® 
part no. 62401 


Touch control board with foil for LFN part no. 68825 





94 CHROMO PHARE 6$ D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 





O. 
Touch control board with foil for LEN with EndoLite® 
part no. 68826 


BERCHTOLD 





EndoLite®, spare bulb 12V/ 20W, with glass disc and 
reflector, 
part no. CZ 960-12 





Reserve bulb switch over circuit board 
with EndoLite® 

(mounted in the light body) 

part no. 65611 








x 


our 






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C7 Z OBI E 





CHROMO PHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 99 





BERCHTOLD . o. 


A to EndoLite®, max. 11,0 V A.C./ D.C. 


LI A Vi 
qe Cay qe 
š = FR >= 
mu Up TE 
š Aia 


1 Protection bush, part no. 20011 
2 Washer, part no. 24197 
3 Screw, part no. 11656 


4 Security lock - spring balanced arm, (not visible) 
part no. 20010 





security lock - spring balanced arm, part no. 20010 





96 CHROMO PHARE 6$ D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 





BERCHTOLD 


O. 
1 D 530plus, D 530: 


Guiding rod, with pressed socket for banana plug dia. 
4 mm 
part no. 66406 


D 500plus, D 500: 

Guiding rod, with pressed socket for banana plug dia. 
4mm 

part no. 66405 


D 530plus, D 530: 
filter glass assembly, part no. 66409 


D 500plus, D 500: 
filter glass assembly, part no. 66457 


RS y 


LC H p 
LES ET 
SEM — LEE 
h C El K E ITT Ev 





CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 97 


BERCHTOLD lo 


8.9 CHROMOPHARE ® D 530plus, D 530 version Standard and EndoLite® 


1 


2 








Focusing mechanism for Standard and EndoLite® 
without halogen bulbs, part no.66421 


Holder for bulb, part no. 64146 
Screw, lower stop, part no. 66422 
Screw, upper stop, part no. 66423 
Cover, part no. 62418 

Knurled screw, part no. 64142 


O-ring, part no. 64203 


Connection board for Standard, part no. 64162 


HL = Main bulb 
RL = Reserve bulb 


HL/ RL = Main and reserve bulb 


98 CHROMO PHARE 6$ D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 


BERCHTOLD lo 


8.10 CHROMOPHARE @ D 500plus, D 500 version Standard 


Focusing mechanism for Standard without halogen 
bulbs, part no. 66419 





7 um 





1 Holder for bulb, part no. 64146 
2 Cover, part no. 64418 
3 Knurled screw, part no. 64142 


4 O-ring, part no. 64203 


Focusing mechanism D 500plus, D 500 


1 Threaded rod, part no. 38593 





CHROMO PHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 50 





BERCHTOLD | o. 


Connection board for Standard, part no. 64162 


HL = Main bulb 
RL = Reserve bulb 


HL/ RL = Main and reserve bulb 





1 Touch control board for D 500plus, D 500, 
part no. 66417 


2 Housing for touch control board for D 500plus, 
D 500, part no. 66416 


3 Countersunk-head screw M3x16, part no. 103 


Circuit board O n/ Off for D 500plus, D 500, 
part no. 69015 





60 CHROMO PHARE 6$ D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 





BERCHTOLD ©. 


9. TEST AND ADJUSTMENT POINTS 

9.1 Test points CHROMOPHARE @ D 650 

TP 1 Terminal block 24 V D.C. loaded, tolerance + 1.5 / - 0.3 V 

TP 2 Sliding contact 24 V D.C. loaded, tolerance + 1.5 / - 0.3 V 

TP 3 Sliding ring 23.8 V D.C. loaded, tolerance + 1.5/ - 0.3 V 

TP 4 Sliding ring 23.6 V D.C. unloaded, tolerance + 1.5 / - 0.3 V 

TP 5 Cable connectors input X 1/ 2 to X1/4 22.6 V A.C./ D.C., tolerance + 1.5/ - 0.3 V 

TP 6 Main bulb between cable 8 and 6 max. 22.0 V A.C./ D.C. RMS, tolerance + 0.3 V 
Setting of the max. bulb voltage see page 63 - 64, by means of adjustable resistor R 20 

9.2 Test points CHROMOPHARE 9 D 650plus, D 530plus, D 500plus, D 530, D 500 

TP 1 Terminal block 24 V D.C. loaded, tolerance + 1.5/ - 0.3 V 

TP2 Sliding contact 24 V D.C. loaded, tolerance + 1.5/ - 0.3 V 

TP 3 Sliding ring 23.8 V D.C. loaded, tolerance + 1.5/ - 0.3 V 

TP 4 Sliding ring 23.6 V D.C. unloaded, tolerance + 1.5/ - 0.3 V 

TP 3 Cable connectors input X 1/ 2 to X1/4 23.3 V A.C./ D.C., tolerance + 1.5/ - 0.3 V 


TP 6 Main bulb between cable 8 and 6 max. 22.8 V A.C./ D.C. RMS, tolerance + 0.3 V 
Setting of the max. bulb voltage see page 63 - 64, by means of adjustable resistor R 20 


1 Wiring harness, from electronic to reflector con- 
nector, 
part no. 65769 

6 Connection to main bulb, marked with 6 


4 Connection to reserve bulb, marked with 4 


8 Common connection to main and reserve bulb, 
marked with 8 





CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 61 





d a 


BERCHTOLD 


9.3.1 CHROMOPHARE ® D 650plus, D 650 9.3.2 CHROMOPHARE D 650plus, D 650 
(classic card anic) (flat card anic) 





B Brake screw F Spring adjustment, see page 65 - 66 
TP Testpoints,see page 59 HB Height movement, see page 66 


9.3.3 CHROMOPHARE 9 D 650plus/ 530plus, D 650/ 530 (classic cardanic) 





B Brake screw F Spring adjustment, see page 65 - 66 
TP Testpoints,see page 59 HB Height movement, see page 66 


62 CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 





BERCHTOLD 


9.3.4 CHROMOPHARE S D 650plus/ 530plus, D 650/ 530 (flat Kardanik) 

















TP 1 
TH 2 
ALE 
B2 B4 AE 
TP & F TPE F 
` ! B4 HB \ m ' B4 FP | 
! : / == ft S / H B 2 
B3 | TP 5 TP 3 B3 U TP 5 TP 3 
B Brake screw E Spring adjustment, see page 65 - 66 
TP Test points, see page 59 HB Height movement, see page 66 
9.3.5 CHROMOPHARE 6 D 530plus, D 530 9.3.6 CHROMOPHARE 6 D 530plus, D 530 
(classic cardanic) (flat cardanic) 





B Brake screw F Spring adjustment, see page 65 - 66 
TP Testpoints,see page 59 HB Height movement, see page 66 


CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 63 


BERCHTOLD lo 


9.3.7 CHROMOPHARE ® D 500plus, D 500 9.3.8 CHROMOPHARE ® D 500plus, D 500 
(classic cardanic) (flat cardanic) 























B Brake screw E Spring adjustment, see page 65 - 66 
TP Test points, see page 59 HB Height movement, see page 66 


9.3.9 CHROMOPHARE 9 D 530plus/ 530plus, D 530/ 530 (classic cardanic) 


TP 1 
TP 2 ===, 
pex B1  —TP2 


B1— L4 
Es, 








TP G 
| y, B 2 
£ ie 
1 TP 5 TP 3 
B Brake screw E Spring adjustment, see page 65 - 66 
TP ‘Test points, see page 59 HB Height movement, see page 66 


64 CHROMO PHARE 6$ D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 





BERCHTOLD ©. 


9.3.10 CHROMOPHARE ® D 530plus/ 530plus, D 530/ 530 (flat cardanic) 





TP 1 
P 
EN B l| — TP 2 
B 2 B 1— L=, 
TPS F \ TP B F 
=. B84 HB L = B4 HB 
M. a / | B2 
T HE — S L 3 Hip ni UCET e 1 
== i —— - L 
B3 TP 5 T ES TP 5 TP 3 
B Brake screw F Spring adjustment, see page 65 - 66 
TP Test points, see page 59 HB Height movement, see page 66 


9.4 Adjustment points for halogen bulb and EndoLite® bulb voltage 
(only D 650plus, D 530plus, D 650, D 530) 


Back side of touch control board Part no. 68823 
Part no. 68824 
Part no. 68825 
Part no. 68826 


S1 Switch for Booster-switching. Switch of „on“ 
for setting the function. 
(only D 650plus, D 650). 


S2 Switch has no function 


lfa 
= 
m 
l 
ret] 
G 
Wu 
] S 
[Er] 
par] 
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in 
I 
< 


R20 Adjustable resistor for setting the max. halogen 
«er bulb voltage 
EUER TTH, i 
khara EE El D 650: 
tn Ë: hae act 22,0 V A.C. und D.C. RMS tolerance +0.3 Volt 
Ue a Bee D 650plus, D 530plus, D 530: 
22,8 V A.C. und D.C. RMS tolerance +0.3 Volt 


R21 Adjustable resistor for setting the EndoLite® 
bulb voltage 
max. 11.0 V A.C. und D.C. RMS, -1 Volt 
tolerance 





CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 65 


66 


BERCHTOLD lo 


Attention: 

For correct bulb voltage setting please notice! 

If the light intensity power circuit board is installed in separate wall box please take also the voltage drop of the 
cable into consideration. 


If the terminal voltage under load on the ceiling tube is higher than 24.5 V D.C. (main or supplementary supply), 
an electronically alignment must be done. The reason for this is an exceeding of the allowed halogen lamp tension 
(set-point 22.0 V +/- 0.2 V A.C./ D.C.) because of the electronically aligned terminal voltage of 24.0 V. Changes 
of the terminal voltage are not controlled and therefore affect the halogen lamp tension (life time, illumination). 


If the terminal voltage under load on the ceiling tube is higher than 2.0 V D.C., the halogen lamp tension cannot 
be aligned to the maximum allowed set-point. 


The electronically alignment has first to be effected with emergency supply (D .C.). In this way, changes in the 
illumination can be excluded. After having aligned, the main supply must be adjusted accordingly via transformer 
taps. 

How to proceed the D.C. alignment: 

1. Switch on the emergency supply. 

2. Switch on the light. 

3. Measuring of the terminal voltage on the ceiling terminal (set-point 24.0 V D.C. under load). 

4. Terminal voltage = 24.0 V D.C. (+0.3 V tolerance): no electronic alignment is necessary. 

9. Terminal voltage > 24.3 V D.C.: adjusting of the halogen lamp tension to 22.2 V A.C./ D.C. (+0.3 V tolerance) 
on the measuring point , reflector connection” on the back of the key board through adjustable resistor R 20 (see 
page 65, the original boards are without component printing). As another measuring point, the terminals of the 
power board X 1/2 and X 1/4 (part no. 65604) can be used. The alignment value through adjustable resistor R 20 
on this measuring points amounts to 22.6 V A.C./ D.C. (+0.3 V tolerance). Because of the voltage drop, the halo- 
gen lamp tension amounts to 22.0 V A.C./ D.C. (+0.3 V tolerance) at D 650 and 22.8 V A.C./ D.C. (+0.3 V toler- 
ance) at D 650plus, D 530plus, D 530. 


6. End of alignment respectively beginning of the transformer adjustment, see page 36. 


CHROMO PHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 





BERCHTOLD i 


ADJUSTMENT OF WEIGHT COMPENSATION ON THE SPRING ARM 
10.1 CHROMOPHARE 9 D 650plus, D 650 (classic cardanic) 
Remove both screws by using a 2 mm Allen key. 


Loosen the covers of the spring-balanced support arm. 


Adjustment: 


Light head drifts upward: 

Move the acrobat arm upward or downward as far as the circu- 
lar nut becomes visible in one of the two windows. Turn this 
circular nut with a steel pin, diameter 4 mm, in the direction of 
the minus symbol. 

Light head moves downward: 

Turn the circular nut in the direction of the plus symbol. 


By pulling the round side caps slightly apart the main covering 
hull can be lifted off of the spring arm. 


Adjustment: 


Light head drifts upward: 

Move the acrobat arm upward or downward as far as the circu- 
lar nut becomes visible in one of the two windows. Turn this 
circular nut with a steel pin, diameter 4 mm, in the direction of 
the minus symbol. 

Light head moves downward: 

Turn the circular nut in the direction of the plus symbol. 





CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 67 





BERCHTOLD o. 


10.3 CHROMOPHARE 6 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 (flat cardanic) 


Remove the cover plate by using a Phillips screwdriver. 


Adjustment: 


Light head drifts upward: 

Move the acrobat arm upward or downward as far as the circu- 
lar nut becomes visible in one of the two windows. Turn this 
circular nut with a steel pin, diameter 4 mm, in the direction of 
the minus symbol. 

Light head moves downward: 

Turn the circular nut in the direction of the plus symbol. 





11. ADJUSTMENT OF HEIGHT MOVEMENT ON THE SPRING ARM 


T he spring arm can be adjusted to a horizontal position on a low 
ceiling. 


Remove the cap. 


Adjust the arm until the round nut in the groove becomes visi- 
ble. Turn to the desired adjustment with a 4 mm dia. steel pin. 





68 CHROMO PHARE & D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 


12. BRAKE ADJUSTMENTS 








BERCHTOLD 


Tools required: 

Slotted screwdriver, large 
Allen key 3mm 

Allen key 2,5 mm 


The braking effect of the individual joints must be adjusted so 
that the lamp housing remains in the required position. If a sus- 
pension arm of the OP light drifts away, the appropriate brake 
screw must be tightened. 


The mobility of the swivel arm can be adjusted with the brake 
screw (slotted screw). 


+ 6 Clockwise 
— Ó Anti-clockwise 


The mobility of the swivel arm can be adjusted with the brake 
screw (slotted screw). 


+ 6 Clockwise 
— 6 Anti-clockwise 


The mobility of the light head can be adjusted with the brake 
screw. 
(Allen key 3 mm) 


+ 6 Clockwise 
— 6 Anti-clockwise 


The mobility of the cardan joint can be adjusted with the brake 
screw. 
(Allen key 3 mm) 


+ 6 Clockwise 
— 6 Anti-clockwise 


CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 69 


70 








BERCHTOLD. de 


The mobility of the cardan joint can be adjusted with the brake 
screw. 
(Allen key 2.5 mm) 


Cardan joint (flat cardanic) 





+ 6 Clockwise 
— 6 Anti-clockwise 


Attention: 
+ 6 increase friction 
— Ó decrease friction 


CHROMO PHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 





BERCHTOLD Í i 


13. MAINTENANCE PROGRAM 





CHROMOPHARE 6 light Senal NO. sassa — n 


FT Emma 
Check lamp on/ off switch. 


Check maximum intensity of illumination at a distance of 1 m with small luminous 
field 


Focussing system 


Commutation of the reserve bulbs 
Check the Autobloc System / hand-rail tube (in the C 950/ C952 models only) 
( ) 


| 

AS j| 

EOS LLL 

PO 

PO LLL 

PASO LLL 

PO j| 

| T 

| Check the Autobloc System / hand-rail tube (in the C 950/ C952 models only) | J 

AOS LLL 

PO j| 

PASO LLL 

IS 

Support screws of the central positioning shaft / tighten the ceiling tube (T —] 
(min 23 Nm) 

o j| 

o LLL 

PO j| 

o LLL 

PO 

A | 

T 

PO j| 

_— j |! 

PO |o] 

AA 

PO LLL 

PO 


Check the means of illumination i.e. the original BERCHTOLD halogen bulb 
(Voltage, Watts) 


[Check commutation to emergency corent oo 


Check the 16-pole video camera cable with the specific equipment designed for this 
purpose 


Unify the colour definition schemes in the video camera and the monitor NENNEN 


* 10. = has been ordered ni.O. = not ordered 


Edition 10/ 98 (replaces all previous editions) 


BERCHTOLD GmbH & Co. 
Medizin Elektronik 
Ludwigstaler Straße 25 
Postfach 4052 

D-78505 Tuttlingen 

Tel. (+49) 7461 / 181-0 

Fax (+49) 7461 / 181-200 
Telex 762 532 berch d 


Date / Signature (Collaborator - Hospital) 





CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 71 


TARSAR UÉIRSE: pag ARO TILAR 14 SITUA 
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CHROMO PHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 


72 





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Transformer and emergency relays mounted on the ceiling tube 


144.2 CHROMOPHARE 68 D 650plus, D 650 


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CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 


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CH RO MO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 


74 


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79 


CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 





BERCHTOLD lo 


Touch panel for light intensity is mounted in the wall panel 


14.5 CHROMOPHARE 68 D 650plus, D 650 


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CH RO MO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 


76 





BERCHTOLD lo 


14.6 CHROMOPHARE 9 D 530plus, D 500plus, D 530, D 500 
Transformer mounted on the ceiling tube 


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CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 





BERCHTOLD lo 


14.7 CHROMOPHARE S D 530plus, D 500plus, D 530, D 500 


Transformer and emergency relays mounted on the ceiling tube 


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CHROMO PHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 


70 





BERCHTOLD lo 


14.8 CHROMOPHARE @ D 530plus, D 500plus, D 530, D 500 
Power supply mounted in a cut-out cabinet 


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CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 


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CHROMO PHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 


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BERCHTOLD ©. 


14.10 CHROMOPHARE ® D 530plus, D 500plus, D 530, D 500 
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CHROMO PHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 01 





BERCHTOLD lo 


14.11 CHROMOPHARE 9 D 650plus/ 650plus, D 650/ 650 
Transformers mounted on the ceiling tube 





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14.12 CHROMOPHARE 6 D 650plus/ 650plus, D 650/ 650 


03 


CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 





BERCHTOLD lo 


14,13 CHROMOPHARE 6 D 650plus/ 650plus, D 650/ 650 
Power supply mounted in a cut-out cabinet 


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CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 


04 





BERCHTOLD lo 


Control units in “Power Box” mounted separately from the O R-Light 


14,14 CHROMOPHARE 6 D 650plus/ 650plus, D 650/ 650 





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CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 





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14,15 CHROMOPHARE S D 650plus/ 530plus, D 650plus/ 500plus, D 650/ 530, D 650/ 500 


Transformers mounted on the ceiling tube 


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CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 


86 





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14.16 CHROMOPHARE 0 D 650plus/ 530plus, D 650plus/ 500plus, D 650/ 530, D 650/ 500 


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CHROMO PHARE 6$ D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 





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14,17 CHROMOPHARE 0 D 650plus/ 530plus, D 650plus/ 500plus, D 650/ 530, D 650/ 500 


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CH RO MO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 


88 





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Control units in “Power Box” mounted separately from the O R-Light 


14,18 CHROMOPHARE 6 D 650plus/ 530plus, D 650/ 530 





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CHROMO PHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 


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CHROMO PHARE 6$ D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 


90 





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14.20 CHROMOPHARE 8 D 530plus/ 530plus, D 500plus/ 500plus, D 530/ 530, D 500/ 500 








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91 


CHROMO PHARE 6$ D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 





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14,21 CHROMOPHARE 6 D 530plus/ 530plus, D 500plus/ 500plus, D 530/ 530, D 500/ 500 


Transformers and emergency relays mounted on the ceiling tube 


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CHROMOPHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 


92 


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93 


CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 





BERCHTOLD lo 


Control units in “Power Box” mounted separately from the O R-Light 


14,23 CHROMOPHARE 6 D 530plus/ 530plus, D 530/ 530 









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CHROMO PHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 


94 





BERCHTOLD lo 


Wiring diagram for O R-lights with BERCHTOLD camera ChromoVision® AF II 


14,24 CHROMOPHARE 6 D 650plus, D 530plus, D 650, D 530 


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95 


CHROMOPHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 





BERCHTOLD 


15. POWER REQUIREMENTS 


96 


15.1 List of fuse specifications 


Fuse values to be installed on-site [A ] 


MO 240 V O O 120 V 


— ——— — — ÁO — 
G F2/ F3 F2/ F3 
[A] [A] [A] 
D 500plus 
D 530plus 


D 650plus 





15.2 List of terminal voltages 


The terminal voltages specified in table below must be provided on the flanged tube of the CHROMO PHARE 8 
light or the Power Box 





Ceiling tube Power Box 
— A.C. D.C. A.C. D.C. 
[V] [V] [V] [V] 

D 500plus 
D 530plus 21,5 (* 24 + 1,5/ -0,3 21,5 (* 24 + 1,5/ -0,3 
D 650plus 21.5 E 24 + 1,5/ -0,3 21,5 (* 24 + 1,5/ -0,3 

D 500 " I " I 

D 530 21,5 ( 24 + 1,5/ -0,3 21,5 ( 24 + 1,5/ -0,3 


D 650 210. 24 + 1,5/ -0,3 215 24 + 1,5/ -0,3 


(* filtering board next in line 


CHROMO PHARE 6$ D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 





BERCHTOLD ©. 


CHROMOPHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 97 





BERCHTOLD ll de 


BERCHTOLD GmbH € Co.KG Tel. (+49) 7461 / 181-0 

Ludwigstaler Straße 25 Fax (+49) 7461 / 181-200 

Postfach 4052 

D-78505 Tuttlingen Service department: 

Internet: http:/ / www.Berchtold.de Tel. (+49) 7461 / 181-217 
56 791/ M-S/ B/ 03.2003 O BERCHTOLD GmbH & CoKG e-mail: Info@ Berchtold.de Fax (+49) 7461 / 181-311 


Reproduction including excerpts, prohibited. 
Alterations in technology and design reserved. 


98 CHROMO PHARE 6$ D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)