BERCHTOLD lo
CHROMOPHARE®
D 65022, D 53045, D 500 psss
D 650, D 530, D 500
Service Manual (E)
Single Light and Combination Light
sald
perc ir nelfe"
CONTENS
1 General
1.1
1.2
1.3
1.4
1.5
1.6
Lh
Introduction
Manufacturer's notes
G eneral information
Notes on product responsibility
Incoming inspection
CE certification
Maintenance
2. Commissioning
2.1
22
2.3
2.4
2:9
Range of application
Safety information's
Installation
Visual and performance check
Cleaning, sterilization, disinfection
3. Operation
3.1
3.1.1
3.1.2
3.1.3
3.1.4
3.1.5
3.1.6
3.2
3.2.1
3.2.1.1
9.2.1.2
3.2.1.3
3,22
3.2.9
3.2.4
3.2.5
3.2.6
3.3
3.3.1
3.3.2
3.3.2.1
3.3.2.2
3.3.2.3
3.4
3.9
3.6
Components
CHROMO DHA RER 8 D 650plus/ 650plus, D 650/ 650 (classic cardanic)
CHROMO PHARE® D 650plus/ 650plus, D 650/ 650 (flat cardanic)
CHROMO DHA RER 8 D 530plus/ 530plus, D 530/530 (classic cardanic)
CHROMO PHARE® D 530plus/ 530plus, D 530/ 530 (flat cardanic)
CHROMO DHA RER S D 500plus, D 500 (classic cardanic)
CHROMO DHA RER 8 D 500plus, D 500 (flat cardanic)
Notes on operation
Setting the control unit functions
CHROMOPHARE 8 D 650plus, D 650
C HRO MO DPH ARE 8 D 530plus, D 530
C HRO MO PHARES D 500plus, D 500
Adjusting the field size with the sterizable hand grip
Adjusting the field size - light field plotting model LFN
(option only D 650plus, D 650)
Changing the sterizable hand grip
Changing the sterizable hand grip - light field plotting model LEN
(option only D 650plus, D 650)
Light field plotting model LFN (option only D 650plus, D 650)
Accessories for CHRO MPHARE ® generation D
Sterilizable hand grip sleeves
Halogen bulbs
CHROMOPHARE 8 D 650plus, D 530plus, D 500plus
C HRO MO PHARE 8 D 650
C HRO MO PHARE 8 D 530, D 500
System variants
O ptions
Notes on changing lamps
BERCHTOLD lo
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11 - 13
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12
12
13
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14 - 17
14 - 15
16 - 17
17
18
18
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19
19
19
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10
20
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2 CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)
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CONTENS PAGE
4. Technical Data 22 - 29
4.1 C HRO MO DHARE D 650plus 22 - 23
4.2 CHROMOPHARE® D 530plus, D 500plus 24 - 25
4.3 CHROMO PHARES D 650 26 - 27
4.4 CHROMOPHARE?9D 530, D 500 28 - 29
5. Serial no. identification 30
6. Spare Part List 30 - 34
6.1 CHROMOPHARE® D 650plus, D 650 30 - 32
6.2 CHROMOPHARE® D 530plus, D 500plus, D 530, D 500 33 - 34
7. Transformers 39 - 39
7.1 CHROMO PHARE® D 650 35 - 36
CHROMO PHARE 0 D 650plus, D 530plus, D 500plus
Mounting separate from the ceiling tube, distance of transformer to ceiling tube over 20 m
12 CHROMO PHARE® D 650plus, D 530plus, D 500plus, D 530, D 500 37 - 38
Mounting on the ceiling tube and separate from the ceiling tube, distance of transformer to
ceiling tube 20 m
8. Graphic spare part description 40 - 60
8.1 C HRO MO DHA RR R generation D complete 40 - 46
8.2 CHROMO PHARE 8 D 650plus, D 650 46 - 48
8.3 CHROMO PHARE 8 D 650plus, D 650 version Standard and EndoLite® 49 - 50
8.4 CHROMO PHARE® D 650plus, D 530plus, D 650, D 530 90 - 51
0.5 CHROMOPHARE 8 D 650plus, D 650 version Standard without EndoLite® 91
8.6 CHROMOPHARE® D 650plus, D 650 version light field plotting model LEN 92 - 55
8.7 CHROMOPHARE® D 650plus, D 530plus, D 650, D 530 version with EndoLite® 99 - 56
8.8 CHROMOPHARE 8 D 530plus, D 500plus, D 530, D 500 56 - 57
0.9 CHROMO PHARE 8 D 530plus, D 530 version Standard and EndoLite® 98
8.10 CHROMOPHARE® D 500plus, D 500 version Standard 99 - 60
9. Test and adjustment points 61 - 66
9.1 Test points CHROMOPHARE® D 650plus, D 650 61
9.2 Test points CHROMOPHARE® D 530plus, D 500plus, D 530, D 500 61
9.3.1 CHROMOPHARE 6 D 650plus, D 650 (classic cardanic) 62
9.3.2 CHROMOPHARE 6 D 650plus, D 650 (flat cardanic) 62
9.3.3 CHROMOPHARE 6 D 650plus/ 530plus, D 650/ 530 (classic cardanic) 62
9.3.4 CHROMOPHARE® D 650plus/ 530plus, D 650/ 530 (flat cardanic) 63
9.3.5 CHROMOPHARE® D 530plus, D 530 (classic cardanic) 63
036 CHROMOPHARE 6 D 530plus, D 530 (flat cardanic) 63
9.3.7 CHROMOPHARE 6 D 500plus, D 500 (classic cardanic) 64
9.3.5 CHROMOPHARE 6 D 500plus, D 500 (flat cardanic) 64
9.3.9 CHROMOPHARE® D 530plus/ 530plus, D 530/ 530 (classic cardanic) 64
9.3.10 CHROMOPHARE 6 D 530plus/ 530plus, D 530/ 530 (flat cardanic) 65
9.4 Adjustment points for halogen bulb- and EndoLite* bulb voltage 66
CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 3
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CONTENS PAGE
10. Adjustment of weight compensation on the spring arm 67 - 68
10.1 CHROMOPHARE® D 650plus, D 650 (classic cardanic) 67
10.2 CHROMOPHARE® D 530plus, D 500plus, D 530, D 500 (classic cardanic) 67
10.3 CHROMOPHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 68
(flat cardanic)
11, Adjustment of height movement on the spring arm 68
12. Brake adjustments 69 - 70
13. Maintenance program 71
14, Wiring diagrams 72 - 95
141 CHROMOPHARE® D 650plus, D 650 Transformer mounted on the ceiling tube 72
142 | CHROMOPHARE 6 D 650plus, D 650 Transformer and emergency relays mounted on 73
the ceiling tube
143 | CHROMOPHARE 8 D 650plus, D 650 Power supply mounted in a cut-out cabinet 74
144 | CHROMOPHARE 8 D 650plus, D 650 Control unit in power box mounted separately 75
from the O R-Light
145 |. CHROMOPHARE 8 D 650plus, D 650 Touch panel for light intensity is mounted in the 76
wall panel
146 CHROMOPHARE® D 530plus, D 500plus, D 530, D 500 Transformer mounted on the 77
ceiling tube
147 | CHROMOPHARE 8 D 530plus, D 500plus, D 530, D 500 Transformer and emergency 78
relays mounted on the ceiling tube
148 CHROMOPHARE® D 530plus, D 500plus, D 530, D 500 Power supply mounted in a 79
cut-out cabinet
149 . CHROMOPHARE 8 D 530plus, D 530, Control unit in power box mounted separately 00
from the O R-Light
14.10 CHROMOPHARE 6 D 530plus, D 530 Touch panel for light intensity is mounted inthe — 81
wall panel
14.11 CHROMOPHARE S D 650plus/ 650plus, D 650/ 650 Transformers mounted on the 02
ceiling tube
14.12 CHROMOPHARE 6 D 650plus/ 650plus, D 650/ 650 Transformers and emergency relays 83
mounted on the ceiling tube
14.13 CHROMOPHARE 8 D 650plus/ 650plus, D 650/ 650 Power supplies mounted in a 04
cut-out cabinet
14.14 CHROMOPHARE S D 650plus/ 650plus, D 650/650 Control units in power box 05
mounted separately from the O R- Light.
1415 CHROMOPHARE 8 D 650plus/ 530plus, D 650plus/ 500plus, D 650/ 530, D 650/ 500 06
Transformers mounted on the ceiling tube
14.16 CHROMOPHARE 8 D 650plus/ 530plus, D 650plus/ 500plus, D 650/ 530, D 650/ 500 07
Transformers and emergency relays mounted on the ceiling tube
1417 CHROMOPHARE 8 D 650plus/ 530plus, D 650plus/ 500plus, D 650/ 530, D 650/ 500 88
Power supplies mounted in a cut-out cabinet
14.18 CHROMOPHARE 8 D 650plus/ 530plus, D 650/ 530 Power supplies mounted in a 89
cut-out cabinet
14.19 CHROMOPHARE® D 650plus/ 500plus, D 650/ 500 Control units in power box 90
mounted separately from the O R-Light.
14.20 CHROMOPHARE® D 530plus/ 530plus, D 500plus/ 500plus, D 530/ 530, D 500/ 500 91
Transformers mounted on the ceiling tube
4 CHROMO PHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)
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CONTENS PAGE
14.21 CHROMOPHARE 8 D 530plus/ 530plus, D 500plus/ 500plus, D 530/ 530, D 500/ 500 92
Transformers and emergency relays mounted on the ceiling tube
14.22 CHROMOPHARE 6 D 530plus/ 530plus, D 500plus/ 500plus, D 530/ 530, D 500/ 500 93
Power supplies mounted in a cut-out cabinet
14.23 CHROMOPHARE 6 D 530plus/ 530plus, D 530/530 Control units in power box 94
mounted separately from the O R- Light.
14.24 CHROMOPHARE 8 D 650plus, D 530plus, D 650, D 530 95
Wiring diagram for O R-lights with BERCHTOLD camera ChromoVision AF II
15. Power requirements 96
15.1 List of fuse specifications 96
152 List of terminal voltages 96
CHROMO PHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 9
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. GENERAL
11 Introduction
The CHROMO PHARE 0 D 650plus, D 530plus and D 500plus consists of a swivel arm support, a lamp housing
and a flange tube.
The lamp housing is fixed to a cardanic-type support (vertical gimbal joint, horizontal gimbal joint) and can be
rotated, swivelled and tilted in any direction. The height is adjusted via the 360? rotating vertical spring arm. The
spatial position of the lamp is adjusted by means of the 360° rotating horizontal swivel arm.
T he special features of the CHROMO PHARE @ D generation are:
* Dents and paint scratches or chips on the light hood are eliminated. An impact-absorbent light hood made of
polymer material prevents deformations and paint defects.
* Cool light in the surgical area and in the beam path of the operating lights, which is achieved by filtering out the
infrared proportion by means of the proven ThermoSorb® double filter system.
¢ The newly designed suspension and the hand grip with a particularly wide protective collar and an integrated
release mechanism, ensure a high degree of hygiene.
* A new type of secondary surgical area illumination reduces lighting contrasts between the bright light field and
the immediate environmental field and thereby improves the adaptation of the surgeon's eyes between primary
and secondary surgical areas.
Additional special features of the CHRO MO PHA RE 6 D 650plus
¢ High i luminance of 130.000 lux for illuminating a deep surgical area, which is achieved with the assistance of the
newly developed polygon reflector with its mirror-like surface and "light booster".
* Excellent depth of illumination and low shadow levels, which are achieved by moditying the light beam using
2x400 reflector elements.
* [n the case of failure of the main lamp, 100 percent identical light ratios are guaranteed by the lamp-swivel
mechanism, which swings the reserve lamp into the position of the main lamp.
Additional special features of the CHROMO PHARES D 530plus
¢ High i luminance of 110.000 lux for illuminating a deep surgical area, which is achieved with the assistance of the
newly developed polygon reflector with its mirror-like surface.
* Excellent depth of illumination and low shadow levels, which are achieved by moditying the light beam using
2x360 reflector elements.
Additional special features of the CHRO MO PHARES? D 500plus
s [ luminance of 90.000 lux for illuminating a deep surgical area, which is achieved with the assistance of the newly
developed polygon reflector with its mirror-like surface.
* Excellent depth of illumination and low shadow levels, which are achieved by moditying the light beam using
2x360 reflector elements.
CHROMO PHARE 6$ D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)
BERCHTOLD ©.
12 Manufacturer's notes
The manufacturer of the products specified in the service manual is
BERCHTOLD GmbH & Co. KG
Ludwigstaler Straße 25
Postfach 4052
D-78505 Tuttlingen
Intemet: www.BERCHTOLD.de
e-mail: Info@ BERCHTOLD.de
Tel. (+49) 7461/ 181-0
Fax (+49) 7461/ 181-200
13 General information
e This user's manual is considered part of the equipment. It must be kept in the vicinity of the equipment at all
times. Precise observance of the user’s manual is a prerequisite for the proper use and correct operation of the
equipment, which is essential for the safety of patients and operators alike.
* Only accessories which are specified in this user's manual, and which have been tested together with the equip-
ment, may be used. If accessories are used which are not specified in the user’s manual, their ability to be used in
accordance with safety regulations must be proved.
° All literature relates to the equipment model and the prevailing basic safety regulations when printed. All rights
are reserved for equipment, switches, procedures, software programs and names.
1,4 Information about product liability
BERCHTOLD considers itself responsible for the consequences of safety, reliability and performance of the
equipment only if:
a) installation, modifications or repairs have been performed only by BERCHTOLD, or by an agent expressly
authorized by BERCHTOLD to do so,
b) the electrical installation of the room complies with regulations IEC 60364-7-10,
c) the equipment is used in accordance with the user's manual.
15 Receiving inspection
Please inspect the equipment and accessories immediately after receipt for any transportation damage and defects.
Claims for damage will only be valid if the vendor (BR RC H TO LD) or the carrier are informed
at once. A damage report must then be prepared immediately. T he damage record must be submitted to the near-
est BERCHTOLD representative or to BERCHTOLD directly.
When an appliance or parts of an appliance are returned to BERCHTOLD orto aBERCHTOLD service agent,
the original packaging should be used where possible. The following accompanying documentation must be at-
tached: owner's name and address, equipment number (see type plate), description of the defect.
CHROMO PHARE 6$ D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 7
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L6 EC Certification
The equipment complies with the requirements of the EC guideline regarding medical products, 93/ 42/ EEC as
well as the UL guidelines.
17 Maintenance
The CHRO MO PHARE ® lights should be serviced once a year (maintenance contract). The Maintenance constist
the steps as listed in the range of maintenance page 71.
COMMISSIONING
2.1 Range of application (purpose)
The CHRO MO PHARE ® light is a medical light for use in hospital treatment rooms. It is used for the local illu-
mination of the patient’s body, so that illnesses, injuries and handicaps can be recognized and treated. It may only
be used in rooms which have been correctly designed out in accordance with IEC 60364-7-10.
The CHRO MO PHARE ® light as a single light provides a very high degree of failure protection, as it is equipped
with automatic switch-over to a reserve lamp, electronic monitoring with a “bypass switch" and an automatic APU
Switch-over. However, not all components are duplicated, so that in some circumstances a failure is still possible.
As a matter of principle, single lights should not be used for operations where a light failure could represent a
great danger to the patient.
Light combinations with two or even three light heads provide more security against light failure and a better
brightness of the operating field. They provide light from different angles and maximum protection against light
failure due to the fact that all components exist twice. This applies particularly when they are connected to an
emergency power supply (APU) in addition to the mains supply. These combination lights may be used in all
medical disciplines for the illumination of surgical areas.
2.2 Safety information's
° Incorrect operation and non-observance of safety measures can cause serious incidents. Therefore make sure
that you have read and understood the information in your CHRO MO PHA RE ® operating instructions.
¢ The light is not intended for operation in areas where there is danger of explosion.
° Do not look into the switched-on light from the front and do not put any reflective objects into the path of the
beam. Because of the high illumination strength there is a danger of glare.
* The distance between the light emission surface area of the operating light and the patient surface should not be
less than 60 cm in order to ensure proper illumination.
¢ The light must not be operated if the cover glass or the filter system is damaged or destroyed. Thermal radiation
can reach the surgical area, heating up and drying out the tissue of the operation wound. If the effect is pro-
longed, there is even the danger of tissue necrosis.
* Do not place any objects on the lamp housing or hang objects on arms or lamp housings, as this may compro-
mise the stability of the fixing and there is the danger that these objects may fall into the surgical area. Attaching
or hanging heavy objects can destroy the mechanism.
* Thelamp housing must not be covered while in operation, as this prevents heat exchange with the environment
and could cause the surgical light to overheat.
CHROMO PHARE 6$ D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)
BERCHTOLD le
* Collision of the supporting arms and lamp housings should to be avoided. A severe collision could result in
lights being damaged or parts knocked off and falling into the surgical area.
2.3 Installation
Mounting and installation of the CHRO MO PHARE ® lights must be in accordance with BERCHTOLD’s
“Mounting instructions for ceiling lights” and must only be performed by BERCHTOLD employees or by instal-
lation companies authorized by BERCHTOLD. The installation of lights on the ceiling of the operating room
must be performed in accordance with BERCHTOLD’s “Ceiling anchor plate and spacer block" mounting in-
structions due to weight and high torque.
Incorrect assembly of the lights can result in ceiling anchorage damage off and falling down, critically injuring the
patient and operating staff in the process. The on-site electric installation must be performed in accordance with
IEC 60364-7-10 and include a fuse protection as well as a mains switch for a simultaneous all-polo separation of
the light. For further information, please note the mounting instructions.
2.4 Visual and performance check
Before initial start-up the manufacturer or supplier should check that the CHRO MO PHARE ® light has been
properly installed and is in a safe and operational condition.
A visual inspection of the following points must take place:
* After switching-on the unit, light must be emitted from the main lamp, and in the case of combination lights,
also from the additional lamp.
° Inspection of the light emission lens of the lamp housing.
If the light emission lens is damaged or broken, glass splinters can fall out. The light must be switched off im-
mediately and must not be used until the defect has been rectified.
° Inspection of the reserve lamp warning indicator.
In the case of failure of the main lamp, the reserve lamp is automatically switched on and swung into the posi-
tion of the main lamp. The red warning indicator on the lamp housing illuminates to indicate this error. The
defective main lamp must be replaced immediately.
¢ Checking the operational state of the control unit.
The individual functions must be checked by activating the appropriate keys. Faults in the main circuit of the
control electronics of the CHROMO PHARE 6 D 650plus and D 530plus are indicated by the red fault indicator
on the control unit. In this case the light operates at its maximum luminous intensity and can no longer be con-
trolled via the keys.
* Checking the movement mechanism for perfect operation.
The mechanical operation of the lights is checked by swivelling and rotating the movement mechanism.
CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 9
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10
2.5 Cleaning, sterilization, disinfection
* All parts of the CHRO MO PHARE ® light can be cleaned with standard commercial cleaners on all exterior
Surfaces including the control unit, and disinfected with the disinfectants normally used in surgical areas.
* Cleaning, disinfectant and sterilization of the sterilizable handles.
The sterilizable handles are made of heat-proof, impact-resistant plastic. They
can be cleaned with mild alkaline cleaners without active chlorine. The cleaners must be thoroughly rinsed off
with water. Alternatively, the hand-grip holders can be cleaned mechanically with heat-sterilisation up to a
maximum temperature of 93°C/ 10 min.
For disinfecting the handle sleeves we recommend products with an alcohol or aldehyde base. The sleeves must
be rinsed before sterilization.
The handles can be sterilized in steam. The recommended parameters are:
1. Steam sterilization at 121° C; 1.3 bar; 25 to 30 minutes
2. Steam sterilization at 134° C; 2.3 bar; 4 minutes
When filling the autoclave ensure that the open side of the handles are face down. The sleeves must lie free and
must not come into contact with any other items being sterilized.
Hot-air sterilization is not recommended by BERCHTOLD. However, if it is necessary, the handles should be
sterilized loose at 134° C; 3 minutes.
* Damaged grip sleeves must not continue to be used.
N ote: Sterilizable handles are subject to natural wear. A s a rule a life of approx. 100 deaning cydes is normal.
CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)
BERCHTOLD Í i
3. OPERATION
3.1 Components
3.11 CHROMOPHARE 6 D 650plus/ 650plus, D 650/ 650 (classic cardanic)
k: 3
E ^ /
5. T 4 š
7 SU d
12 A, j Ñ ; E i '
J = W . NV SEMI
E ws n ` | s
Pd | E"
6 10 e i i: ü
1 Ceiling cover 7 Lamp housing hood
2 Flange tube dia. 125 mm 8 Lamp frame
3 Horizontal swivel arm 9 Light emission lens
4 Vertical spring arm 10 Sterilizable hand grip sleeves
5 Vertical gimbal joint 11 Rail (encircling hand grip)
6 Horizontal gimbal joint 12 Control unit
3.12 CHROMOPHARE @ D 650plus/ 650plus, D 650/ 650 (flat cardanic)
1 Ceiling cover 7 Lamp frame
2 Flange tube dia. 125 mm 8 Light emission lens
3 Horizontal swivel arm 9 Sterilizable hand grip sleeves
4 Vertical spring arm 10 Rail (encircling hand grip)
9 Horizontal gimbal joint 11 Control unit
6 Lamp housing hood
CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 11
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BERCHTOLD
3.13 CHROMOPHARE 9 D 530plus/ 530plus, D 530/ 530 (classic cardanic)
2. 1-——-
|
J
1 Ceiling cover 7 Lamp housing hood
2 Flangetube dia. 125 mm 8 Lamp frame
3 Horizontal swivel arm 9 Light emission lens
4 Vertical spring arm 10 Sterilizable hand grip sleeves
5 Vertical gimbal joint 11 Rail (encircling hand grip)
6 Horizontal gimbal joint 12 Control unit
3.14 CHROMOPHARE 6 D 530plus/ 530plus, D 530/ 530 (flat cardanic)
6
10 a 5
7 Cw c
i ` 11 :
8 p" =F
1 Ceiling cover 7 Lamp frame
2 Flange tube dia. 125 mm 8 Light emission lens
3 Horizontal swivel arm 9 Sterilizable hand grip sleeves
4 Vertical spring arm 10 Rail (encircling hand grip)
9 Horizontal gimbal joint 11 Control unit
6 Lamp housing hood
CHROMO PHARE 6$ D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)
BERCHTOLD Í i
3.15 CHROMOPHARE 9 D 500plus, D 500 (classic cardanic)
= m a
3,14 CHROMOPHARE 6 D 500plus, D 500 (flat cardanic)
m —
2 — C cO CO 0 G + WN e
e O cO OND OF C9 l e
Ceiling cover
Flange tube dia. 65 mm
Horizontal swivel arm
Vertical spring arm
Vertical gimbal joint
Horizontal gimbal joint
Lamp housing hood
Lamp frame
Light emission lens
Sterilizable hand grip sleeves
On/ Off switch
Y ellow indicator light reserve bulb
Ceiling cover
Flange tube dia. 65 mm
Horizontal swivel arm
Vertical spring arm
Horizontal gimbal joint
Lamp housing hood
Lamp frame
Light emission lens
Sterilizable hand grip sleeves
On/ Off switch
Y ellow indicator light reserve bulb
CHROMO PHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 13
BERCHTOLD I
3.2 Notes on operation
3.2.1 Setting the control unit functions
3.2.11 CHROMOPHARE 6 D 650plus, D 650
The following functions can be controlled by the control unit:
° On/ off
* [ntensity of illumination
O ptions:
* Electronic light field adjustment - only for LEN
° Switch over to EndoLite® surround light - switch to operating light - only with EndoLite® option
1 ON Switch on the light
2 OFF Switch off the light
3 Bright Increase intensity
4 Dark D ecrease intensity
9 Fault LED indicates that the control unit has a fault
O ptions:
6 EndoLite® Switch from surgical area light to surround light (option only)
7 OP light Switch from surround light to surgical area light
8 Field size large Enlarge field size (only with LFN option)
9 Field size small Reduce field size (only with LFN option)
1 The OP light is switched on by pressing K ey 1 (ON)
2 The OP light is switched off by pressing Key 2 (O FF)
3 By pressing and holding down Key 3 (BRIGHT) the illuminance is continuously increased up to the maximum
value. Repeated short presses increase the illuminance in steps.
14 CHROMO PHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)
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By pressing and holding down Key 4 (DARK) the illuminance is continuously reduced down to the minimum
value. Repeated short presses decrease the illuminance in steps.
If the indicator light shows red, there is a fault in the control unit electronics
Only with the EndoLite® option. By pressing K ey 6 EndoLite® the surgical area illumination is switched off and
the surround lighting is switched on
Only with the EndoLite® option. By pressing K ey 7 (OP light) the EndoLite® surround lighting is switched off
and the surgical area lighting is switched on again.
Only with the LEN model. By pressing and holding down K ey 8 (field size large) the light field is continuously
enlarged up to the maximum value. Repeated short presses enlarge the light field in steps.
Only with the LFN model. By pressing and holding down K ey 9 (field size small) the light field is continuously
reduced down to the minimum value. Repeated short presses reduce the light field in steps.
Booster activation
1. Press key 4 (Bright) until LED flashes up in the key (max. brightness).
2. The light booster will be activated by pressing simultaneously the key 1 (ON) and 3 (Bright). Luminous power
rises from 110 kLux to 130 kLux.
Note!
The light booster is deactivated by switching off the light with key 2 (O FF).
CHROMO PHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 15
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3.2.12 CHROMOPHARE 0 D 530plus, D 530
The following functions can be controlled by the control unit:
° On/off
* [ntensity of illumination
O ptions:
° Switch over to EndoLite& surround light - switch to operating light - only with EndoLite® option
1 6 2 T $ 3 4
1 ON Switch on the light
2 OFF Switch off the light
3 Bright Increase intensity
4 Dark D ecrease intensity
9 Fault LED indicates that the control unit has a fault
Options:
6 Endolite@ Switch from surgical area light to surround light (option only)
7 OP light Switch from surround light to surgical area light
The OP light is switched on by pressing Key 1 (ON)
The OP light is switched off by pressing Key 2 (OFF)
By pressing and holding down Key 3 (BRIG HT) the illuminance is continuously increased up to the maximum
value. Repeated short presses increase the illuminance in steps.
By pressing and holding down Key 4 (DARK) the illuminance is continuously reduced down to the minimum
value. Repeated short presses decrease the illuminance in steps.
If the indicator light shows red, there is a fault in the control unit electronics
Only with the EndoLite® option. By pressing Key 6 EndoLite® the surgical area illumination is switched off
and the surround lighting is switched on
CHROMO PHARE 6$ D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)
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7 Only with the EndoLite® option. By pressing Key 7 (OP light) the EndoLite® surround lighting is switched off
and the surgical area lighting is switched on again.
3.2.13 CHROMOPHARE ® D 500plus, D 500
The following functions can be controlled by the control unit:
«On/Off
sercho o 1 ON Switch on the light
1 OFF Switch off the light
1
E
1 The OP light is switched on by pressing Key 1 (ON)
2 The OP light is switched off by pressing Key 2 (OFF)
CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 17
18
BERCHTOLD le
3.2.2 Adjusting the field size with the centre hand grip
By turning the sterilizable centre hand grip the size of the light field is changed. By turning the hand grip in the
clockwise direction the light field is enlarged, by turning anti-clockwise the light field is reduced. The surgeon must
perform the optimum field setting himself in accordance with the size of the operation opening. There is an opti-
mum contrast when the field size is set approx. 2 - 3 cm larger than the operation opening, so that the edge of the
sterile covering is also illuminated. Thus the adaptation of the surgeon’s eyes in the whole field of vision is im-
proved.
3.2.3 Adjusting the field size - light field plotting model LFN (option only D 650plus, D 650)
The CHROMO DPH A RER D 650plus and D 650 with light field plotting allows the field size to be adjusted by an
electric motor.
By pressing and holding down Key 8 (see control unit page 14) the light field is continuously enlarged up to the
maximum value. By repeated short presses the light field is enlarged in steps.
By pressing and holding down K ey 9 (see control unit page 14) the light field is continuously reduced down to the
minimum value. By repeated short presses the light field is reduced in steps.
3.2.4 Changing the sterizable hand grip
—— — By pressing the release button the hand grip sleeve is released and can be re-
i moved from the sleeve mounting. T he new sterilized replacement sleeve is
| a TN pushed onto the sleeve mounting until it touches the stop and is then turned in
os a ` P. a clockwise direction until the sleeve locks into place.
3.2.5 Changing the sterizable hand grip light field plotting model LFN (option only D 650plus, D 650)
eum AA The sterilizable hand grip sleeve is released by pressure on the bolt on the
ii ee, ee | upper collar of the sleeve. It can then be removed from the sleeve
E ee i pee UN mounting.
a] "Ul s The new sterilized replacement sleeve is pushed onto the sleeve mounting
7 until it touches the stop and is then turned in a clockwise direction until
| the sleeve is heard locking into place.
CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)
BERCHTOLD lo
3.2.6 Light field plotting model LFN (option only D 650plus, D 650)
The CH RO MO DPH A RER S D 650plus und D 650 can be ordered with an LEN light field plotter as an option. The
light field plotter is an electronic control system, which moves the lamps by electric motor. An infrared beam
which is reflected by a reflector disk controls the light field plotter.
The operator can direct the light field to the position which guarantees
optimum illumination of the surgical area, by means of a reflector disk, the
so-called , Light Pilot".
The ,, Light Pilot“ should be held in the centre of the light field as far as
possible and then slowly moved to the desired position. If movement is
too quick, the light field will not be able to follow the ,, Light Pilot".
This rule is: Wherever the light field is , the , Light Pilot" will be hit by the
infrared beam and can reflect the beam back.
3.3 Accessories for CH ROMO PH ARE ® generation D
3.3.1 Sterilizable hand grip sleeves
¢ Standard replacement sleeves Order no. CZ 499-06
* Replacement sleeves for LEN (only D 650plus, D 650) Order no. CZ 498-04
° Replacement sleeves for light system with ChromoVision® AFII Order no. CZ 498-06
N ote!
R adh CHROMOPHA RE @ D 650plus light system has sterilizable handles.
For directions about cleaning, disinfection and sterilization, see page 10.
3.3.2 Halogen bulbs (reserve halogen bulbs)
3.3.2.1 CHROMOPHARE ® D 650plus, D 530plus, D 500plus
e Halogen bulb 22,8 V/ 150 W Order no. CZ 908-22
3.3.2.2 CHROMOPHARE 9 D 650
° for light with color temperature 4500K 22,8 V/ 250 W Order no. CZ 907-22
° for light with color temperature 3600K 22,8 V/ 150 W Order no. CZ 908-22
3.3.2.3 CHROMOPHARE 6 D 530, D 500
° for light with color temperature 4500K 22,8 V/ 150 W Order no. CZ 908-22
* for light with color temperature 3600K 22,8 V/ 110 W Order no. CZ 905-22
CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 19
20
BERCHTOLD ll de
3.4 Systemvarianten
The CHRO MO PHARE ® generation D is available in the following system variants:
. CHROMOPHARE 6 D 650plus as a single light
. CHROMOPHARE ® D 650plus as a double and a triple light
. CHROMO PHARE® D 650plus as a combination light with D 530plus
. CHROMO PHARE® D 650plus as a combination light with D 500plus
CHROMO PHARE® D 530plus as a single light
. CHROMOPHARE ® D 530plus as a double and a triple light
. CHROMOPHARE ® D 500plus as a single light
. CHROMOPHARE @ D 500plus as a double light
00 —1 CO» C1 d» CO P2 e
3.5 Options
The CHRO MO PHARE ® generation D can be supplemented or upgraded with the following options:
* Light carrier arm for up to 15 kg load with AC and PA connections for an auxiliary device for example. (O nly
possible if the light has been prepared for an additional arm in advance)
° Supply carrier arm for up to 25 kg load with AC and PA connections, prepared for gas supply. This option must
be ordered with the lighting system (not upgradeable).
* Wall control unit for installation into a wall indicator panel. Functions such as switching on/ off and brightness
of the OP light can then be controlled from the wall. (not upgradeable).
° EndoLite® - an environment illumination für MIS-surgeries, a 20 Watts halogen bulb integrated in the light
head, activated when the main light is switched off.
3.6 Instructions for changing lamps
The halogen bulb has an average life of 1000 hours. In the event of failure of the main lamp, switch over to a re-
serve lamp occurs automatically and the reserve lamp swivels automatically into the former position of the main
lamp.
A red indicator lights up on the lamp housing when the lamp safety system has switched over to the reserve lamp.
The defective main lamp should then be exchanged as quickly as possible.
The bulbs must be replaced in the following manner:
/N The symbol with the meaning 'D anger - Risk of Burning is placed on the lamp sup-
port.
CHROMO PHARE 6$ D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)
d
Switch off the lighting system and let it cool down (risk of burning). D uring replace-
ment of the lamps the patient must not be touched as it is possible to come into con-
tact with parts under tension.
BERCHTOLD
Release and remove sterilizable handle.
Unscrew the knurled screw on the underside of the light by turning anti-clockwise.
Pull out the whole light system at the hand grip.
Remove a faulty halogen lamp. We advise users to insert the reserve lamp into the
main light lamp holder , marked with «R», and to insert the new halogen lamp in the
reserve lamp holder so that the reserve lamp does not become too worn.
Fit a new halogen bulb into the bulb holder, - for the booking reference number see
paragraph 3.3.2 halogen bulb on page 19 - ( do not touch the quartz cone of the halo-
gen bulb with your bare fingers, use a cloth or soft paper). D uring a lamp change
check the bulb holder for scorch marks. If scorch marks are present, inform our
service department.
Fit the light system back into the holder (picture 4) an screw up the knurled crews in a
clockwise direction.
Switch the lighting system on and check that the lamp is on and the red indicator light
is off.
N ote!
Only use original BERCHTOLD halogen bulbs. If other bulbs are used, all guarantees regarding per-
formance and operation will lapse.
CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 21
BERCHTOLD
A. TECHNICAL DATA
22
4.1 CHROMOPHARE 6 D 650plus
Colour temperature
Total radiant power at max intensity
Light field diameter 15 - 28 cm 15 - 28 cm
Remaining illuminance when beam is obstructed by
one mask
Remaining illuminance when beam is obstructed by
two mask 45 96 45 96
Remaining illuminance inside at the bottom of a
standardised tube. 100 % 100 96
Remaining illuminance inside at the bottom of a
standardised tube. Beam obstructed by one mask
Remaining illuminance inside at the bottom of a
standardised tube. Beam obstructed by two mask 45 96 45 96
Electrical data
Primary voltage of transformer 100/ 120/ 127V A.C.
220/ 230/ 240V A.C.
Power consumption 240 VA
or1/0AV at 24 V D.C.
Rated capacity of transformer / frequency 240 VA / 50/ 60 Hz
Protection provided by enclosure IP 53
General data
Halogen bulb 228 V / 150 W
Order no. CZ 908-22
Life time of halogen bulb 1000 h
CHROMO PHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)
BERCHTOLD lo
Dimensions — D 650plus
Diameter of light body
Max. swivel radius
Clearance (single light) 200 cm at 265 cm finished ceiling
Weight / Torque
Weight with transformer 90 kg
Certificate C € conform with 93/ 42 EEC
UL listed
CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 23
24
BERCHTOLD o.
4.2 CHROMOPHARE? D 530plus, D 500plus
Reflector system Polygon reflector
uewyRalnB] A | M» | 9 | 15 `
Intensity control [klx]
Total radiant power/ intensity Ec [mW/ m2lux]
Colour rendering index Ra
Remaining illuminance when beam is obstructed by
one mask
Remaining illuminance when beam is obstructed by
two mask 43 96 42 96
Remaining illuminance inside at the bottom of a
standardised tube.
Remaining illuminance inside at the bottom of a
standardised tube. Beam obstructed by one mask 21% 31 96
Remaining illuminance inside at the bottom of a
standardised tube. Beam obstructed by two mask 43 96 42 96
Depth of illumination L1 + L2
Primary voltage of transformer 100/ 120/ 127V A.C.
220/ 230/ 240 V A.C.
Power consumption 240 VA
or170VA at 24 V D.C.
Rated capacity of transformer / frequency 240 VA 50/ 60 Hz
Protection provided by enclosure
Ga [í í í í
Halogen bulb at colour temperature 4500plus K 228 V / 150 W
Orderno. CZ 908-22
Life time of halogen bulb 1000 h
CHROMO PHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)
BERCHTOLD lo
Dimensions |p D 3itphs
Diameter of light body
Max. swivel radius
Clearance (single light) 200 cm at 245 cm finished ceiling
Weight / Torque
Weight with. transformer 39 kg
Certificate C € conform with 93/ 42 EEC
UL listed
CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 25
26
BERCHTOLD o.
4.3 CHROMOPHARE® D 650
Londa HR
Reflector system Polygon reflector
intensity c a Lm i
Intensity control [klx]
Total radiant power at max intensity 920 W/ m?
Total radiant power/ intensity Ec [mW/ m2lux]
Colour rendering index Ra
Remaining illuminance when beam is obstructed by
one mask
Remaining illuminance when beam is obstructed by
two mask 48 % 46 %
Remaining illuminance inside at the bottom of a
standardised tube.
Remaining illuminance inside at the bottom of a
standardised tube. Beam obstructed by one mask 99 % 90 %
Remaining illuminance inside at the bottom of a
standardised tube. Beam obstructed by two mask 48 % 46 %
Depth of illumination L1 + L2
Primary voltage of transformer 100/ 120/ 127V A.C.
220/ 230/ 240V A.C.
Power consumption 3/0 VA 240 VA
or270 VA at24V D.C. | or170 AV at24 V D.C.
Rated capacity of transformer / frequency 400 VA / 50/ 60 Hz 250 VA / 50/ 60 Hz
Safety Category 1
Protection provided by enclosure IP 53
CH RO MO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)
BERCHTOLD lo
Halogen bulb 22,8 V / 250 W 228 V / 150 W
Order no. CZ 907-22 CZ 908-22
Life time of halogen bulb 1000 h
Dimensions
Light emission surface (glass surface) 2370 cm2
Clearance (single light) 200 cm at 265 cm finished ceiling
Weight) Torque
Weight with transformer 90 kg
Max. torque 342 Nm
Certificate C € conform with 93/ 42 EEC
UL listed
CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 27
BERCHTOLD o.
4,4 CHROMOPHARE ? D 530, D 500
Light technical data D 530 | | D5 ———
Reflector system Polygon reflector
himsiy Be at 1 m [ax [ dm | w ž
Intensity control [klx] 99 - 110
no
Total radiant power at max intensity 410 W/ m? 336 W/ m2
Total radiant power/ intensity Ec [mW/ m2lux]
Colour rendering index Ra
Remaining illuminance when beam is obstructed by
one mask
Remaining illuminance when beam is obstructed by
two mask 43 96 42 96
Remaining illuminance inside at the bottom of a
standardised tube.
Remaining illuminance inside at the bottom of a
standardised tube. Beam obstructed by one mask 21% 31 96
Remaining illuminance inside at the bottom of a
standardised tube. Beam obstructed by two mask 43 % 42 96
Depth of illumination L1 + L2
Primary voltage of transformer 100/ 120/ 127V A.C.
220/ 230/ 240V A.C.
Power consumption 240 VA 200 VA 240 VA 200 VA
or170VA | or140VA | or170VA | or140VA
at 24 V at 24 V at 24 V at 24 V
D.C. DG. D.C. D.C.
Rated capacity of transformer / frequency 240 VA / 50/ 60 Hz 140 VA / 50/ 60 Hz
Safety Category 1
Protection provided by enclosure IP 53
28 CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)
BERCHTOLD lo
Halogen bulb at colour temperature 4500 K 22,8 V / 150 W
Orderno. CZ 908-22
Halogen bulb at colour temperature 3600 K 228 V / 110 W
Order no. CZ 905-22
Life time of halogen bulb 1000 h
Automatic switch over to reserve bulb
Diameter of mA Reflectors
Lowest position of light body
Weight) Tome A
Weight with. transformer
Certificate C € conform with 93/ 42 EEC
UL listed
CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 29
BERCHTOLD o.
5. SERIAL NO. IDENTIFICATION
Type plate (A)
B E R C H T O L D 1 D 1 Version number
IT Dae Zr Aa zi MNT j JT ey T TT "Y i
A 7t
Mitos =
2
3 Manufacturing year
4
Serial number
ó. SPARE PART LIST
6.1 CHROMOPHARE 8 D 650plus, D 650
Description Part no. Picture on page
Filtering board 65606 40
Reverse polarity protection 65601 41
Light intensity power circuit board 65604 42
Hexagon socket countersunk head screw 284 43
Locking pin 64174 45
Sliding contact 64166 43
Brake screw 30021 43
Cross recessed oval-head screw 2 43
Distance sleeve 64783 43
Cover 64171 43
Contact block for sliding contacts 39693 43
Cross recessed oval-head screw 235 43
30 C HRO MO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)
Description
Male sliding contact
Female sliding contact
Brake screw
Cross recessed raised cheese head screw
Mortise screw
Brake screw
Positioning screw
Brake screw
Ejot screw
Hood
Sealing rubber
screw
Indication lamp yellow, with cable and connector
Cover
Rail holder
Rail
Test adapter
Wiring harness
screw
Brake screw M5x5
Countersunk head screw M3x12
Front part for touch control board
Bumper, left
Bumper, right
Security lock - spring balanced arm
Protection bush
Washer
Screw
Guiding rod, with pressed socket for banana plug dia. 4 mm
Filter glass assembly D 650plus
Filter glass assembly D 650
D.C. motor
Control circuit board for centre positioning of main bulb
Focusing mechanism for Standard and EndoLite®, without halogen
bulb
Guiding screw
BERCHTOLD le
Part no.
69241
20002
64103
45396
64126
42805
43009
42803
64669
64101
64677
64235
69637
01135
62252
64145
90574
69709
68071
68072
68073
62402
66320
66319
20010
20011
24197
11656
64778
68618
64157
67998
64176
64163
64152
Picture on page
43
43
43
43
43
44
44
44
44
44
44
44
44
44
44
44
45
45
45
45
45
45
46
46
46
46
46
46
47
47
47
47[ 51
48
49
49
CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)
32
Description
O-ring
Cover
Connection board for Standard
Holder for bulb with connecting cables
Housing for touch control board for Standard
Touch control board with foil for Standard
Touch control board with foil for Standard with EndoLite®
Reserve bulb switch over circuit board without EndoLite®
Focusing mechanism for LFN and LFN with EndoLite®, without
halogen bulb
IR-module
Pressure spring
Cover
Connection board for LFN
Motor for LFN
G earwheel
Ring for sliding clutch
LEN control
Housing for touch control board for LFN and LFN with EndoLite®
Touch control board with foil for LFN
Touch control board with foil for LFN with EndoLite®
Spare bulb 12V/ 20W for EndoLite®
Reserve bulb switch over circuit board with EndoLite®
BERCHTOLD le
Part no.
64203
62418
64162
64146
62407
68823
68824
69610
64673
69643
45173
64194
64197
04860
04849
04809
65608
62401
68825
68826
CZ 960-12
65611
Picture on page
49
49 / 50
49
49
90
90
91
91
92
92] 53
92
92 / 33
92
93
94
94
94
94
94
99
99
99
CHROMO PHARE 6$ D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)
BERCHTOLD ©.
6.2 CHROMOPHARE 9 D 530plus, D 500plus, D 530, D 500
Description Part no. Picture on page
Filtering board 65606 40
Reverse polarity protection 65601 41
Light intensity power circuit board 65604 42
Hexagon socket countersunk head screw 284 43
Locking pin 64174 43
Sliding contact 64186 43
Brake screw 38821 43
Cross recessed raised cheese head screw 277 43
Distance sleeve 64783 43
Cover 04171 43
Contact block for sliding contacts 39693 43
Cross recessed countersunk head screw 235 43
Male sliding contact 65241 43
Female sliding contact 20002 43
Brake screw 64103 43
Cross recessed raised cheese head screw 45396 43
Mortise screw 64126 43
Brake screw 42805 44
Positioning screw 43009 44
Brake screw 42803 44
Ejot screw 64669 44
Hood 66333 44
Sealing rubber 66452 44
Screw 64235 44
Indication lamp yellow, with cable and connector 65637 44
Cover 91135 44
Rail holder 62252 44
Rail 66330 44
Test adapter 90574 45
Wiring harness 65769 45
Screw 68071 45
Brake screw M5x5 68072 45
Countersunk head screw M3x12 68073 45
Front part for touch control board 62402 45
CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 33
Description
Bumper, left
Bumper, right
Housing for touch control board for D 530plus, D 530
Touch control board for D 530plus, D 530 Standard
Touch control board for D 530plus, D 530 Standard with
EndoLite®
Reserve bulb switch over circuit board without EndoLite®, D 530plus
D 530
Spare bulb 12V/ 20W for EndoLite®
Reserve bulb switch over circuit board with EndoLite®, D 530plus
D 530
Security lock - spring balanced arm
Protection bush
Washer
Screw
Guiding rod, with pressed socket for banana plug dia. 4 mm
for D 530plus, D 530
Guiding rod, with pressed socket for banana plug dia. 4 mm
for D 500plus, D 500
Filter glass assembly for D 530plus, D 530
Filter glass assembly for D 500plus, D 500
Focusing mechanism for Standard and EndoLite®, without halogen
bulb, for D 530plus, D 530
Holder for bulb
Screw, lower stop
Screw, upper stop
Cover
Knurled screw
O-ring
Connection board for Standard
Focusing mechanism for Standard, without halogen bulb,
for D 500plus, D 500
Threaded rod
Touch control board for D 500plus, D 500
Housing for touch control board for D 500plus, D 500
Countersunk-head screw M3x16
Circuit board On/ Off for D 500plus, D 500
BERCHTOLD le
Part no.
66320
66319
62407
68823
68824
65610
CZ 960-12
69611
20010
20011
24197
11056
66406
66405
66409
66457
66421
64146
66422
66423
62418
64142
64203
64162
66419
38593
66417
66416
103
68015
Picture on page
46
46
90
90
91
91
99
99
96
46
96
96
97
37
37
9/
90
98 / 59
90
90
90 / 59
98 / 59
98 / 59
98 / 60
99
99
60
60
60
60
CHROMO PHARE 6$ D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)
BERCHTOLD ©.
7. TRANSFORMERS
7,1 CHROMOPHARE® D 650
CHROMOPHARE ® D 650plus, D 530plus, D 500plus
Mounting separate from the ceiling tube, distance of transformer to ceiling tube over 20 m
o D
CB 502-40 Transformer mounted on flange tube 220/ 230/ 240V / 400 VA
CB 505-40 Transformer mounted separately 220/ 230/ 240V / 400 VA
CB 502-42 Transformer mounted on flange tube 100/ 120/ 127 V / 400 VA
CB 505-42 Transformer mounted separately 100/ 120/ 127 V / 400 VA
H ow to proceed the transformer adjustment (with topped filtering board):
1. Measuring of the terminal voltage on the ceiling terminal.
2. The terminal voltage of the emergency supply is similar to the reference value (D .C.). The reference value (D .C.)
is measured on the ceiling tube’s terminal connection situated behind the filtering board. The secondary tap on the
transformer should be chosen in that way that the above measured reference value (D .C.) is reached. This proce-
dure is valid for separately mounted transformers with filtering board as well as on ceiling tube mounted trans-
formers with filtering board.
The following taps can be chosen:
CHROMOPHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 35
BERCHTOLD lo
Primary terminal main voltage Secondary terminal | approx. A.C. voltage approx. D.C. voltage
at filtering board input | at filtering board output
Trafo CB 502-42 or CB 505-42
100 V 120 V 127 V
Trafo CB 502-40 or CB 505-40
220 V 230 V 240 V AC. [V] D.C. [V]
1/5 1/6 1/ 7 0/ 9 21.5 24.0
1/5 1/6 1/ 7 8/ 11 29.0 28.0
Example 1:
Transformer and filtering board are mounted on the ceiling tube, emergency supply 25.0 V D.C. under load (refer-
ence value) on the terminal connection of the ceiling tube.
The transformer tap corresponds to 230 V supply voltage, 3 / 6 for the primary connection and 8 / 9 for the sec-
ondary tap.
Example 2:
Transformer and filtering board are mounted in the wall box, emergency supply 25.5 V D.C. under load (reference
value) on the terminal connection of the ceiling tube.
The wires voltage drop is 2 V.
The transformer tap corresponds to 230 V supply voltage, 3 / 6 for the primary connection and 8 / 10 for the
secondary tap.
Attention:
If the transformer and the filtering board are mounted separately, the wire's voltage drop between the filtering
board's output and the terminal connection of the ceiling tube has to be taken into account accordingly.
If the transformer is mounted on the ceiling tube, the smallest secondary tap (21.5 V) has to be chosen. After the
rectification on the filtering board, the above mentioned value corresponds to a D.C. voltage of ca. 24.0 V under
load.
36 CHROMO PHARE 6$ D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)
BERCHTOLD lo
72 CHROMOPHARE @ D 650plus, D 530plus, D 500plus, D 530, D 500
Mounting on the ceiling tube and separate from the ceiling tube, distance of transformer to ceiling
tube 20m
"Bb laa
—,
: Car zs "^ I
mm a a |
CB 502-32 Transformer mounted on flange tube 220/ 230 V/ 240 VA
CB 505-32 Transformer mounted separately 220/ 230 V/ 240 VA
CB 502-30 Transformer mounted on flange tube 100/ 120/ 127 V/ 240 VA
CB 505-30 Transformer mounted separately 100/ 120/ 127 V/ 240 VA
How to proceed the transformer adjustment (with topped filtering board):
1. Measuring of the terminal voltage on the ceiling terminal.
2. The terminal voltage of the emergency supply is similar to the reference value (D .C.). The reference value (D .C.)
is measured on the ceiling tube's terminal connection situated behind the filtering board. The secondary tap on the
transformer should be chosen in that way that the above measured reference value (D .C.) is reached. This proce-
dure is valid for separately mounted transformers with filtering board as well as on ceiling tube mounted trans-
formers with filtering board.
The following taps can be chosen:
CHROMO PHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 37
30
BERCHTOLD lo
approx. A.C. voltage
at filtering board input
Secondary terminal approx. D.C. voltage
at filtering board output
Primary terminal main voltage
Trafo CB 502-30 or CB 505-30
100 V | 120 V | 127 V
Trafo CB 502-32 or CB 505-32
220 V 230 V 240 V A.C. [V] D.C. [V]
1/4 1/5 1/6 7/8 21.0 24.0
1/4 1/5 1/6 7/9 23.0 26.3
3/ 4 3/5 3/6 7[ 9 24.0 27.4
Example 1:
Transformer and filtering board are mounted on the ceiling tube, emergency supply 25.0 V D.C. under load (refer-
ence value) on the terminal connection of the ceiling tube.
The transformer tap corresponds to 230 V supply voltage, 3 / 5 for the primary connection and 7 / 8 for the sec-
ondary tap.
Example 2:
Transformer and filtering board are mounted in the wall box, emergency supply 25.5 V D.C. under load (reference
value) on the terminal connection of the ceiling tube.
The wire’s voltage drop is 2.0 V.
The transformer tap corresponds to 230 V supply voltage, 3 / 5 for the primary connection and 7 / 9 for the sec-
ondary tap.
Attention:
If the transformer and the filtering board are mounted separately, the wire's voltage drop between the filtering
board's output and the terminal connection of the ceiling tube has to be taken into account accordingly.
If the transformer is mounted on the ceiling tube, the smallest secondary tap (21.0 V) has to be chosen. After the
rectification on the filtering board, the above mentioned value corresponds to a D.C. voltage of ca. 24.0 V under
load.
CHROMO PHARE 6$ D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)
BERCHTOLD ©.
Drilling measurements mounting plate - supply unit
Planting depth min 200 mm
10
SE
|
^
J
18.5
147,5
167
CHROMO PHARE 6$ D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 30
8. GRAPHIC SPARE PART DESCRIPTION
8.1 CHROMOPHARE ® generation D complete
1
2
3
BERCHTOLD
Filtering board, part no. 65606
Note!
Dueto the EMV conditions, the filtering board has gen-
erally to be connected and installed as near as possible to
the transformer.
Please consider that the installed filtering board should be
able to eliminate heat through a large surface.
AC K9, to emergency relays
AC V1
AC Transformer input
AC V1
AC Transformer input
AC K9, to emergency relays
+ V1
+ out, to light 24 - 27 V D.C.
- V1
- out, to light 24 - 27 V D.C.
The wiring diagram please see page 72 - 95
40 C HRO MO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)
BERCHTOLD le
Reverse polarity protection, part no. 65601
In BERCHTOLD plant, a reverse polarity protection
module (part no. 65602) with fixation D 650plus, D 650
is installed on every ceiling tube. If welded central col-
umns are used, the module is installed on the flange. A
green LED on the reverse polarity protection module
indicates the correct polarity, the presence of voltage as
well as the functioning of the reverse polarity protection
module.
All models with BERCHTOLD wall box have the re-
verse polarity protection module inside the wall box,
where it is preconnected to the electronics.
2 5 1 input terminal: ^ input voltage
[d E cameras or i Ti 24- 27V D C.
— InTez)c MOM Sl -—
EN m OO di ' | 2 - (negative) input (black cable)
L | ' I
3 + (positive) input (red cable)
output terminal: output voltage
24 - 27V D.C.
9 - negative) to light body (black cable)
6 + (positive) to light body (red cable)
7 indication LED V3
green indication = polarity o.k.
red indication = wrong polarity or A.C.
no indication - no voltage connected
CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 41
42
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BERCHTOLD o.
Light intensity power circuit board, part no. 65604
Attention!
No A.C. voltage must be fed into the electronics. A
direct supply of A.C. voltage always destroys the light
electronics.
If only A.C. voltage is available, the filtering board (part
no. 65606) has always to be preconnected to the light
electronics.
If only D.C. voltage is available, preconnecting of the
filtering board is not necessary.
If A.C. voltage (main supply) and D .C. voltage (supple-
mentary supply) are available, the filtering board (part
no. 65606) has always to be preconnected to the light
electronics in the main supply circuitry.
a input 23- 26V D.C.
b output to light body max. 22,6 V A.C/ D.C.
1 black - (negative)
2 black - (negative)
3 red + (positive)
4 red - (positive)
CHROMO PHARE 6$ D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)
—
C2
9 X Hexagon socket countersunk head screw,
part no. 284, minimal torque 23 Nm
Locking pin, part no. 64174
Sliding contact, part no. 64186
Brake screw, part no. 38821
Cross recessed oval-head screw,
part no. 277
and distance sleeve, part no. 64783
Cover, part no. 64171
Contact block for sliding contacts, part no. 39693
BERCHTOLD ©.
8 2x cross recessed countersunk head screw,
part no. 235
9 Male sliding contact, part no. 65241
10 Female sliding contact, part no. 20002
11 Brake screw, part no. 64103
12 Cross recessed oval-head screw,
part no. 45396
13 Mortise screw, part no. 64126
CHROMO PHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 43
BERCHTOLD
1 Brake screw, part no. 42805
2 Security screw, part no. 43009
1 Security screw, part no. 43009
2 Brake screw, part no. 42803
3 Ejot screw, part no. 64669
1 Hood D 650plus, D 650, part no. 64101
Hood D 530plus, D 500plus, D 530, D 500
part no. 66333
2 Sealing rubber D 650plus, D 650, part no. 64677
Sealing rubber D 530plus, D 500plus, D 530 D 500,
part no. 66452
3 Screw, part no. 64235
4 [Indication lamp, yellow, with cable and connector
part no. 65637
9 Cover D 650plus, D 530plus D 650, D 530,
part no. 51135
6 Rail holder D 650plus, D 530plus D 650, D 530,
part no. 62252
7 Rail D 650plus, D 530plus, part no. 64145
Rail D 530plus, D 530, part no. 66330
44 CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)
BERCHTOLD le
Test adapter for check of the halogen bulb supply volt-
age and check of the switch over function to reserve
bulb
part no. 50574
Wiring harness, from electronic to reflector connector,
part no. 65769
1 Screw, part no. 68071
2 Brake screw M5x5, part no. 68072
3 Countersunk head screw M3x12, part no. 68073
Front part for touch control board, part no. 62402
CHROMO PHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 45
46
BERCHTOLD I o.
1 Bumper left, part no. 66320
2 Bumper right, part no. 66319
Security lock - spring balanced arm, part no. 20010
8.2 CHROMOPHARE 9 D 650plus, D 650
1 Protection bush, part no. 20011
2 Washer, part no. 24197
3 Screw, part no. 11656
4 Security lock - spring balanced arm, (not visible)
1 part no. 20010
CHROMO PHARE 6$ D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)
BERCHTOLD ©.
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1 Guiding rod, with pressed socket for banana plug dia.
4mm
part no. 64778
Filter glass assembly D 650plus, part no 68618
Filter glass assembly D 650, part no. 64157
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D.C. motor with cable and connector, mounted in the
focusing mechanism,
part no. 67998
CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 47
BERCHTOLD | de
Control circuit board for centre positioning of main
bulb,
part no. 64176
48 CHROMO PHARE 6$ D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)
BERCHTOLD lo
8.3 CHROMOPHARE ® D 650plus, D 650 version Standard and EndoLite®
Focusing mechanism for Standard and EndoLite®
without halogen bulbs, part no. 64163
1 Guiding screw, part no. 64152
2 O-ring, part no. 64203
3 Cover, part no. 62418
4 Connection board Standard, part no. 64162
9 Holder for bulb with connecting cables without
halogen bulbs, part no. 64146
Connection board Standard, part no. 64162
BERCATOLO
Er162-=|=B
HL = Main bulb
RL = Reserve bulb
HL/RL = Main and reserve bulb
CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 49
BERCHTOLD |
Cover, part no. 62418
Touch control board with foil for Standard,
part no. 68823
90 CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)
| d
BERCHTOLD
Touch control board with foil for Standard with
EndoLite&
part no. 68824
85 CHROMOPHARE 8 D 650plus, D 530plus, D 650, D 530 version Standard without E ndoLite®
7 Reserve bulb switch over circuit board
~ without EndoLite®
(mounted in the light body)
part no. 69610
4 to reserve bulb (RL)
9 (+) input, coming from light intensity power
circuit board (LAIN +)
6 to main bulb (HL)
7 (-) input, coming from light intensity power circuit
4 board (LAIN -)
5 8 common cable to main and reserve bulb (HL/ RL)
6
T
8
CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 91
BERCHTOLD o.
8.6 CHROMOPHARE 9 D 650plus, D 650 version light field plotting model LFN
q Focusing mechanism for LFN and LFN with
EndoLite® without halogen bulbs,
part no. 64673
1 Holder for bulb with connecting cables without
halogen bulbs, part no. 64146
2 IR-module, part no. 65643
3 Pressure spring, part no. 45173
n
SS 4 Cover, part no. 64194
9 connection board for LEN, part no. 64197
6 D.C. motor, part no. 67998
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Connection board for LEN or CCD, part no. 64197
HL = Main bulb
RL = Reserve bulb
HL/ RL = Main and reserve bulb
52 CHROMO PHARE 6$ D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)
BERCHTOLD Íl i
Cover, part no. 64194
IR-module, part no. 65643
Motor for LEN, part no. 54860
CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 93
©.
BERCHTOLD I
1 Gearwheel, part no. 54849
2 Ring for sliding clutch, part no. 54809
LFN control, part no. 65608
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Housing for touch control board for LEN and
LFN with EndoLite®
part no. 62401
Touch control board with foil for LFN part no. 68825
94 CHROMO PHARE 6$ D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)
O.
Touch control board with foil for LEN with EndoLite®
part no. 68826
BERCHTOLD
EndoLite®, spare bulb 12V/ 20W, with glass disc and
reflector,
part no. CZ 960-12
Reserve bulb switch over circuit board
with EndoLite®
(mounted in the light body)
part no. 65611
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CHROMO PHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 99
BERCHTOLD . o.
A to EndoLite®, max. 11,0 V A.C./ D.C.
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1 Protection bush, part no. 20011
2 Washer, part no. 24197
3 Screw, part no. 11656
4 Security lock - spring balanced arm, (not visible)
part no. 20010
security lock - spring balanced arm, part no. 20010
96 CHROMO PHARE 6$ D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)
BERCHTOLD
O.
1 D 530plus, D 530:
Guiding rod, with pressed socket for banana plug dia.
4 mm
part no. 66406
D 500plus, D 500:
Guiding rod, with pressed socket for banana plug dia.
4mm
part no. 66405
D 530plus, D 530:
filter glass assembly, part no. 66409
D 500plus, D 500:
filter glass assembly, part no. 66457
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h C El K E ITT Ev
CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 97
BERCHTOLD lo
8.9 CHROMOPHARE ® D 530plus, D 530 version Standard and EndoLite®
1
2
Focusing mechanism for Standard and EndoLite®
without halogen bulbs, part no.66421
Holder for bulb, part no. 64146
Screw, lower stop, part no. 66422
Screw, upper stop, part no. 66423
Cover, part no. 62418
Knurled screw, part no. 64142
O-ring, part no. 64203
Connection board for Standard, part no. 64162
HL = Main bulb
RL = Reserve bulb
HL/ RL = Main and reserve bulb
98 CHROMO PHARE 6$ D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)
BERCHTOLD lo
8.10 CHROMOPHARE @ D 500plus, D 500 version Standard
Focusing mechanism for Standard without halogen
bulbs, part no. 66419
7 um
1 Holder for bulb, part no. 64146
2 Cover, part no. 64418
3 Knurled screw, part no. 64142
4 O-ring, part no. 64203
Focusing mechanism D 500plus, D 500
1 Threaded rod, part no. 38593
CHROMO PHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 50
BERCHTOLD | o.
Connection board for Standard, part no. 64162
HL = Main bulb
RL = Reserve bulb
HL/ RL = Main and reserve bulb
1 Touch control board for D 500plus, D 500,
part no. 66417
2 Housing for touch control board for D 500plus,
D 500, part no. 66416
3 Countersunk-head screw M3x16, part no. 103
Circuit board O n/ Off for D 500plus, D 500,
part no. 69015
60 CHROMO PHARE 6$ D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)
BERCHTOLD ©.
9. TEST AND ADJUSTMENT POINTS
9.1 Test points CHROMOPHARE @ D 650
TP 1 Terminal block 24 V D.C. loaded, tolerance + 1.5 / - 0.3 V
TP 2 Sliding contact 24 V D.C. loaded, tolerance + 1.5 / - 0.3 V
TP 3 Sliding ring 23.8 V D.C. loaded, tolerance + 1.5/ - 0.3 V
TP 4 Sliding ring 23.6 V D.C. unloaded, tolerance + 1.5 / - 0.3 V
TP 5 Cable connectors input X 1/ 2 to X1/4 22.6 V A.C./ D.C., tolerance + 1.5/ - 0.3 V
TP 6 Main bulb between cable 8 and 6 max. 22.0 V A.C./ D.C. RMS, tolerance + 0.3 V
Setting of the max. bulb voltage see page 63 - 64, by means of adjustable resistor R 20
9.2 Test points CHROMOPHARE 9 D 650plus, D 530plus, D 500plus, D 530, D 500
TP 1 Terminal block 24 V D.C. loaded, tolerance + 1.5/ - 0.3 V
TP2 Sliding contact 24 V D.C. loaded, tolerance + 1.5/ - 0.3 V
TP 3 Sliding ring 23.8 V D.C. loaded, tolerance + 1.5/ - 0.3 V
TP 4 Sliding ring 23.6 V D.C. unloaded, tolerance + 1.5/ - 0.3 V
TP 3 Cable connectors input X 1/ 2 to X1/4 23.3 V A.C./ D.C., tolerance + 1.5/ - 0.3 V
TP 6 Main bulb between cable 8 and 6 max. 22.8 V A.C./ D.C. RMS, tolerance + 0.3 V
Setting of the max. bulb voltage see page 63 - 64, by means of adjustable resistor R 20
1 Wiring harness, from electronic to reflector con-
nector,
part no. 65769
6 Connection to main bulb, marked with 6
4 Connection to reserve bulb, marked with 4
8 Common connection to main and reserve bulb,
marked with 8
CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 61
d a
BERCHTOLD
9.3.1 CHROMOPHARE ® D 650plus, D 650 9.3.2 CHROMOPHARE D 650plus, D 650
(classic card anic) (flat card anic)
B Brake screw F Spring adjustment, see page 65 - 66
TP Testpoints,see page 59 HB Height movement, see page 66
9.3.3 CHROMOPHARE 9 D 650plus/ 530plus, D 650/ 530 (classic cardanic)
B Brake screw F Spring adjustment, see page 65 - 66
TP Testpoints,see page 59 HB Height movement, see page 66
62 CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)
BERCHTOLD
9.3.4 CHROMOPHARE S D 650plus/ 530plus, D 650/ 530 (flat Kardanik)
TP 1
TH 2
ALE
B2 B4 AE
TP & F TPE F
` ! B4 HB \ m ' B4 FP |
! : / == ft S / H B 2
B3 | TP 5 TP 3 B3 U TP 5 TP 3
B Brake screw E Spring adjustment, see page 65 - 66
TP Test points, see page 59 HB Height movement, see page 66
9.3.5 CHROMOPHARE 6 D 530plus, D 530 9.3.6 CHROMOPHARE 6 D 530plus, D 530
(classic cardanic) (flat cardanic)
B Brake screw F Spring adjustment, see page 65 - 66
TP Testpoints,see page 59 HB Height movement, see page 66
CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 63
BERCHTOLD lo
9.3.7 CHROMOPHARE ® D 500plus, D 500 9.3.8 CHROMOPHARE ® D 500plus, D 500
(classic cardanic) (flat cardanic)
B Brake screw E Spring adjustment, see page 65 - 66
TP Test points, see page 59 HB Height movement, see page 66
9.3.9 CHROMOPHARE 9 D 530plus/ 530plus, D 530/ 530 (classic cardanic)
TP 1
TP 2 ===,
pex B1 —TP2
B1— L4
Es,
TP G
| y, B 2
£ ie
1 TP 5 TP 3
B Brake screw E Spring adjustment, see page 65 - 66
TP ‘Test points, see page 59 HB Height movement, see page 66
64 CHROMO PHARE 6$ D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)
BERCHTOLD ©.
9.3.10 CHROMOPHARE ® D 530plus/ 530plus, D 530/ 530 (flat cardanic)
TP 1
P
EN B l| — TP 2
B 2 B 1— L=,
TPS F \ TP B F
=. B84 HB L = B4 HB
M. a / | B2
T HE — S L 3 Hip ni UCET e 1
== i —— - L
B3 TP 5 T ES TP 5 TP 3
B Brake screw F Spring adjustment, see page 65 - 66
TP Test points, see page 59 HB Height movement, see page 66
9.4 Adjustment points for halogen bulb and EndoLite® bulb voltage
(only D 650plus, D 530plus, D 650, D 530)
Back side of touch control board Part no. 68823
Part no. 68824
Part no. 68825
Part no. 68826
S1 Switch for Booster-switching. Switch of „on“
for setting the function.
(only D 650plus, D 650).
S2 Switch has no function
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R20 Adjustable resistor for setting the max. halogen
«er bulb voltage
EUER TTH, i
khara EE El D 650:
tn Ë: hae act 22,0 V A.C. und D.C. RMS tolerance +0.3 Volt
Ue a Bee D 650plus, D 530plus, D 530:
22,8 V A.C. und D.C. RMS tolerance +0.3 Volt
R21 Adjustable resistor for setting the EndoLite®
bulb voltage
max. 11.0 V A.C. und D.C. RMS, -1 Volt
tolerance
CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 65
66
BERCHTOLD lo
Attention:
For correct bulb voltage setting please notice!
If the light intensity power circuit board is installed in separate wall box please take also the voltage drop of the
cable into consideration.
If the terminal voltage under load on the ceiling tube is higher than 24.5 V D.C. (main or supplementary supply),
an electronically alignment must be done. The reason for this is an exceeding of the allowed halogen lamp tension
(set-point 22.0 V +/- 0.2 V A.C./ D.C.) because of the electronically aligned terminal voltage of 24.0 V. Changes
of the terminal voltage are not controlled and therefore affect the halogen lamp tension (life time, illumination).
If the terminal voltage under load on the ceiling tube is higher than 2.0 V D.C., the halogen lamp tension cannot
be aligned to the maximum allowed set-point.
The electronically alignment has first to be effected with emergency supply (D .C.). In this way, changes in the
illumination can be excluded. After having aligned, the main supply must be adjusted accordingly via transformer
taps.
How to proceed the D.C. alignment:
1. Switch on the emergency supply.
2. Switch on the light.
3. Measuring of the terminal voltage on the ceiling terminal (set-point 24.0 V D.C. under load).
4. Terminal voltage = 24.0 V D.C. (+0.3 V tolerance): no electronic alignment is necessary.
9. Terminal voltage > 24.3 V D.C.: adjusting of the halogen lamp tension to 22.2 V A.C./ D.C. (+0.3 V tolerance)
on the measuring point , reflector connection” on the back of the key board through adjustable resistor R 20 (see
page 65, the original boards are without component printing). As another measuring point, the terminals of the
power board X 1/2 and X 1/4 (part no. 65604) can be used. The alignment value through adjustable resistor R 20
on this measuring points amounts to 22.6 V A.C./ D.C. (+0.3 V tolerance). Because of the voltage drop, the halo-
gen lamp tension amounts to 22.0 V A.C./ D.C. (+0.3 V tolerance) at D 650 and 22.8 V A.C./ D.C. (+0.3 V toler-
ance) at D 650plus, D 530plus, D 530.
6. End of alignment respectively beginning of the transformer adjustment, see page 36.
CHROMO PHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)
BERCHTOLD i
ADJUSTMENT OF WEIGHT COMPENSATION ON THE SPRING ARM
10.1 CHROMOPHARE 9 D 650plus, D 650 (classic cardanic)
Remove both screws by using a 2 mm Allen key.
Loosen the covers of the spring-balanced support arm.
Adjustment:
Light head drifts upward:
Move the acrobat arm upward or downward as far as the circu-
lar nut becomes visible in one of the two windows. Turn this
circular nut with a steel pin, diameter 4 mm, in the direction of
the minus symbol.
Light head moves downward:
Turn the circular nut in the direction of the plus symbol.
By pulling the round side caps slightly apart the main covering
hull can be lifted off of the spring arm.
Adjustment:
Light head drifts upward:
Move the acrobat arm upward or downward as far as the circu-
lar nut becomes visible in one of the two windows. Turn this
circular nut with a steel pin, diameter 4 mm, in the direction of
the minus symbol.
Light head moves downward:
Turn the circular nut in the direction of the plus symbol.
CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 67
BERCHTOLD o.
10.3 CHROMOPHARE 6 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 (flat cardanic)
Remove the cover plate by using a Phillips screwdriver.
Adjustment:
Light head drifts upward:
Move the acrobat arm upward or downward as far as the circu-
lar nut becomes visible in one of the two windows. Turn this
circular nut with a steel pin, diameter 4 mm, in the direction of
the minus symbol.
Light head moves downward:
Turn the circular nut in the direction of the plus symbol.
11. ADJUSTMENT OF HEIGHT MOVEMENT ON THE SPRING ARM
T he spring arm can be adjusted to a horizontal position on a low
ceiling.
Remove the cap.
Adjust the arm until the round nut in the groove becomes visi-
ble. Turn to the desired adjustment with a 4 mm dia. steel pin.
68 CHROMO PHARE & D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)
12. BRAKE ADJUSTMENTS
BERCHTOLD
Tools required:
Slotted screwdriver, large
Allen key 3mm
Allen key 2,5 mm
The braking effect of the individual joints must be adjusted so
that the lamp housing remains in the required position. If a sus-
pension arm of the OP light drifts away, the appropriate brake
screw must be tightened.
The mobility of the swivel arm can be adjusted with the brake
screw (slotted screw).
+ 6 Clockwise
— Ó Anti-clockwise
The mobility of the swivel arm can be adjusted with the brake
screw (slotted screw).
+ 6 Clockwise
— 6 Anti-clockwise
The mobility of the light head can be adjusted with the brake
screw.
(Allen key 3 mm)
+ 6 Clockwise
— 6 Anti-clockwise
The mobility of the cardan joint can be adjusted with the brake
screw.
(Allen key 3 mm)
+ 6 Clockwise
— 6 Anti-clockwise
CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 69
70
BERCHTOLD. de
The mobility of the cardan joint can be adjusted with the brake
screw.
(Allen key 2.5 mm)
Cardan joint (flat cardanic)
+ 6 Clockwise
— 6 Anti-clockwise
Attention:
+ 6 increase friction
— Ó decrease friction
CHROMO PHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)
BERCHTOLD Í i
13. MAINTENANCE PROGRAM
CHROMOPHARE 6 light Senal NO. sassa — n
FT Emma
Check lamp on/ off switch.
Check maximum intensity of illumination at a distance of 1 m with small luminous
field
Focussing system
Commutation of the reserve bulbs
Check the Autobloc System / hand-rail tube (in the C 950/ C952 models only)
( )
|
AS j|
EOS LLL
PO
PO LLL
PASO LLL
PO j|
| T
| Check the Autobloc System / hand-rail tube (in the C 950/ C952 models only) | J
AOS LLL
PO j|
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IS
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Check the 16-pole video camera cable with the specific equipment designed for this
purpose
Unify the colour definition schemes in the video camera and the monitor NENNEN
* 10. = has been ordered ni.O. = not ordered
Edition 10/ 98 (replaces all previous editions)
BERCHTOLD GmbH & Co.
Medizin Elektronik
Ludwigstaler Straße 25
Postfach 4052
D-78505 Tuttlingen
Tel. (+49) 7461 / 181-0
Fax (+49) 7461 / 181-200
Telex 762 532 berch d
Date / Signature (Collaborator - Hospital)
CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 71
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CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)
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14.5 CHROMOPHARE 68 D 650plus, D 650
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CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)
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CHROMO PHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)
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CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)
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14,13 CHROMOPHARE 6 D 650plus/ 650plus, D 650/ 650
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14,14 CHROMOPHARE 6 D 650plus/ 650plus, D 650/ 650
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14,15 CHROMOPHARE S D 650plus/ 530plus, D 650plus/ 500plus, D 650/ 530, D 650/ 500
Transformers mounted on the ceiling tube
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CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)
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14.16 CHROMOPHARE 0 D 650plus/ 530plus, D 650plus/ 500plus, D 650/ 530, D 650/ 500
Transformers and emergency relays mounted on the ceiling tube
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90
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CHROMO PHARE 6$ D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)
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14,21 CHROMOPHARE 6 D 530plus/ 530plus, D 500plus/ 500plus, D 530/ 530, D 500/ 500
Transformers and emergency relays mounted on the ceiling tube
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CHROMOPHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)
92
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CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)
BERCHTOLD lo
Control units in “Power Box” mounted separately from the O R-Light
14,23 CHROMOPHARE 6 D 530plus/ 530plus, D 530/ 530
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CHROMO PHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)
94
BERCHTOLD lo
Wiring diagram for O R-lights with BERCHTOLD camera ChromoVision® AF II
14,24 CHROMOPHARE 6 D 650plus, D 530plus, D 650, D 530
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CHROMOPHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)
BERCHTOLD
15. POWER REQUIREMENTS
96
15.1 List of fuse specifications
Fuse values to be installed on-site [A ]
MO 240 V O O 120 V
— ——— — — ÁO —
G F2/ F3 F2/ F3
[A] [A] [A]
D 500plus
D 530plus
D 650plus
15.2 List of terminal voltages
The terminal voltages specified in table below must be provided on the flanged tube of the CHROMO PHARE 8
light or the Power Box
Ceiling tube Power Box
— A.C. D.C. A.C. D.C.
[V] [V] [V] [V]
D 500plus
D 530plus 21,5 (* 24 + 1,5/ -0,3 21,5 (* 24 + 1,5/ -0,3
D 650plus 21.5 E 24 + 1,5/ -0,3 21,5 (* 24 + 1,5/ -0,3
D 500 " I " I
D 530 21,5 ( 24 + 1,5/ -0,3 21,5 ( 24 + 1,5/ -0,3
D 650 210. 24 + 1,5/ -0,3 215 24 + 1,5/ -0,3
(* filtering board next in line
CHROMO PHARE 6$ D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)
BERCHTOLD ©.
CHROMOPHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 97
BERCHTOLD ll de
BERCHTOLD GmbH € Co.KG Tel. (+49) 7461 / 181-0
Ludwigstaler Straße 25 Fax (+49) 7461 / 181-200
Postfach 4052
D-78505 Tuttlingen Service department:
Internet: http:/ / www.Berchtold.de Tel. (+49) 7461 / 181-217
56 791/ M-S/ B/ 03.2003 O BERCHTOLD GmbH & CoKG e-mail: Info@ Berchtold.de Fax (+49) 7461 / 181-311
Reproduction including excerpts, prohibited.
Alterations in technology and design reserved.
98 CHROMO PHARE 6$ D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)
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