The Corps
of
Royal Canadian Electrical and Mechanical Engineers
RCEME Trades 1944-2020
À Reference Guide
The RCEME Heritage Archives
RCEME Trades 1944-2020
A Reference Guide
Trade Specifications
Volume 8 - Metals, Machinist, & Welding Trades
Contents of this Volume
This volume includes:
Machinist Fitter Groups 1 & 2 & 3, 1952
Machinist Fitter Group 1, 1955
Machinist Fitter (Militia) Group 1, 1955
Welder Group 1, 1953
Welder Groups 1 & 2 & 3, 1962
Welder (Militia) Groups 1 & 2, 1960
Welder (Militia) Groups 1 & 2,1962
Metals Technician, 1965
Introduction
RCEME Trades 1944-2020, A Reference Guide summarizes the trades that were part of
RCEME when the Corps was formed in 1944, and follows the development,
amalgamations, changes, and history from that time to the four trades that are part of
RCEME today. During the research for that document, many trades specifications and
standards were found in the Library and Archives Canada (LAC) and other
repositories. These were used to prepare a thumbnail history of each trade in the main
reference, but space precluded the inclusion of the complete trade specification and/
or standard.
This *Trades Specifications" series supports the main document and includes the
original trade specifications and references as they were found at the LAC and
elsewhere. This is a source document for researchers. In general, the raw photographs
of the LAC file pages have been converted to a searchable .pdf file. No attempt has
been made to reformat the contents of the original files.
Guide to the Series
Because of the size of some of the files, the trades have been separated into several
volumes, each containing the specifications for a group of trades. The series consists
of:
Volume 1 - Aircraft Trades
Volume 2 - Armourer, Armament, and Weapons Technician Trades
Volume 3 - Body and Tire Repair Trades
Volume 4 - Driver and Driver Mechanic Trades
Volume 5 - Electrical Trades
Volume 6 - Instructor Trades
Volume 7 - Instrument Trades
Volume 8 - Metals, Machinist, and Welding Trades
Volume 9 - Radar and Fire Control System (1950s) Trades
Volume 10 - Radio and Telecommunication Trades
Volume 11 - Recovery Mechanic Trades
Volume 12 - Vehicle Repair Trades
Volume 13 - Other Trades
Volume 14 - Trade Reviews
Volume 15 - Post-Unification Trades
Volume 16 - RCEME Trades in 2020
Source Documents
This is a supporting reference for RCEME Trades 1944-2020, A Reference Guide. The
list of sources for the main document is reproduced below. Where possible, the source
document (or a relevant excerpt) has been scanned and placed on the RCEME
Historical Database. Sometimes, a copy may be on the Internet Archive. One location
of the primary document is included - there may be other copies in existence.
Primary sources include:
Instructions Regarding Trades Tests and Tradesmen's Rates of Pay, Canadian
Army (Overseas), 1943. A copy is available in the Canadian War Museum under the
call reference UB 337 I57 CWM Ref Tech 1943. Short reference in this document:
[Trades 1943]. This document does not relate trades to a specific Corps. The
relationship to RCOC(E) and later RCEME is inferred.
Instructions Regarding Trades Tests and Trades Testing, Canadian Army, 1944.
Queens Printer, 1944. A copy is available in the Canadian War Museum under the
call reference UB 337 C2 I5 CWM Ref Tech 1944. Short reference in this document:
[Trades 1944]. This reference had two major amendments: AL 1 dated 1 January
1945, and AL 2 (not dated), both included in the reference. This reference relates to
the Canadian Army as a whole, and not just the Canadian Army Overseas. The
assignment of trades to Corps includes RCEME, which is evidence that it was updated
after the formation of CEME/RCEME.
Canadian Army Routine Order (CARO) No. 4230 dated 15 March 1944. The
Annexes to this CARO (and subsequent CAROs that amended CARO 4230) detailed
the units and trades that were to be transferred to the new Corps of RCEME. The
Canadian War Museum has a set of CARO.
Canadian Army Routine Order No. 6579 dated 20 May 1946. This was the first
major postwar regrouping of Army trades and classification of tradesmen. A copy is
available in the Canadian War Museum under the call reference Ref Tech Folio UB 505
C2 A7. Short reference in this document: [CARO 6579 (1946)].
Canadian Army Order No. 269-1 dated 8 April 1947. This order amplified and
clarified[CARO 6579 (1946)] and is part of the new Canadian Army Orders series that
replaced the Canadian Army Routine Orders in 1947. A copy is available in the
Canadian War Museum under the call reference Ref Tech UB 507 A6 S8. It also
announced that a new publication “Canadian Army Trades Tests 1946” would be
issued, (which has not been found). Short reference in this document: [CAO 269-1
(1947)].
Canadian Army Order No. 269-1 dated 22 August 1949. Trades Designations,
Groupings of Trades, Responsibility for Training and Corps Affiliation. This
replaced and updated [CAO 269-1 (1947)]. It also assigned trades to specific Corps. A
copy is available in the Canadian War Museum under the call reference Ref Tech UB
507 A6 S8. Short reference in this document: [CAO 269-1 (1949)]. This reference was
amended in CAO 269-1 dated 6 February 1950, which is included as part of this
source.
Canadian Army Order No. 269-1 dated 27 November 1950. Trades Designations,
Groupings of Trades, Responsibility for Training and Corps Affiliation. This
replaced and updated [CAO 269-1 (1949)|. A copy is available in the Canadian War
Museum under the call reference Ref Tech UB 507 A6 S8. Short reference in this
document: [CAO 269-1 (1950)].
Canadian Army Order No. 269-1 dated 5 May 1952. Trades Designations,
Groupings of Trades, Responsibility for Training and Corps Affiliation. This
replaced and updated [CAO 269-1 (1950)|. A copy is available in the Canadian War
Museum under the call reference Ref Tech UB 507 A6 S8. Short reference in this
document: [CAO 269-1 (1952)].
There would appear to have been an update to CAO 269-1 in 1954, but the CWM does
not have a copy of that CAO - DHH might.
Canadian Army Manual of Trades and Specialties. This detailed the Canadian Army
trade standards and specifications and replaced the Canadian Army Trades Tests
series. The manual seems to have come into effect by CAO 225-52 dated 18 November
1957. There is apparently no CAO 269-1 after that date. The RCEME trades extracted
from this document are dated in the late 1950s and early 1960s. A copy is available in
the Canadian War Museum under the call reference Ref Tech UB 337 C2 C3 n.d. This
reference is not complete. A complete version may exist at DHH (apparently not). Short
reference in this document: [CAMTS].
Files in the Library and Archives, Canada (LAC). There are files in the LAC on many
of the RCEME trades in the 1950s and early 1960s. These files have been reviewed
and the specific file reference is contained in Annex A for the specific trade in
question. See also the Army Trades Committee paragraph below. Short reference in
this document: [LAC - file reference].
A specific file at the LAC is RG24-C-1-a, Volume 2165, File HQS-54-27-35-320, Trades
Training & Tests - RCEME - Policy 1944-1947. It is not complete, but provides
documentary evidence of the DEME position on the creation and elimination of some
trades. Where other official confirmation has not been found (e.g. in the Army Trades
Committee files), this file has been accepted as an authority. Short reference in this
document: [LAC - Policy - Training of Tradesmen, RCEME]
Army Trades Committee and Army Trades Committee Sub-committee files at the
LAC. A specific series of files at the LAC are the minutes of the Army Trades
Committee and Army Trades Committee Sub-committee from about 1950 to 19695.
They are best located by using the LAC search engine. The minutes give the approval
(and date) for trade actions, and are often accompanied by supporting documentation
such as trades specifications. Short reference in this document: [LAC - ATC and LAC -
ATCSC]. The Directorate of History and Heritage also has a copy of some of these files.
Between DHH and the LAC, there should be a complete set.
Files in the RCEME Archives. The RCEME archives, currently located at the RCEME
School, have a few trades files. Most date from the early 1960s. There is a separate list
ing of all the files in the RCEME archives. Short reference in this document: [RCEME
Archives].
Bennett, Thomas J. Skill at Arms, A History of Canadian Army Trades including
their Badges and Parachute Wings. Bunker to Bunker Books, Calgary, AB, 2005.
The book appears to be out of print. A copy is in the Canadian War Museum Library
under the call number UC 535 C3 B458 2005. Short reference in this document: [Skill
at Arms]. It is an outstanding reference work, and was used heavily in the creation of
the first draft of this document. However, unfortunately it does not link to primary
sources, and has been replaced as a source document as primary sources become
available. That said, few discrepancies have been found, and I have full confidence in
this book as a source. It was my primary reference for relating the badges worn by the
trades.
RCEME Historical Database. Documents of general and specific interest to RCEME
have been placed on a Google drive, part of which is shared with the public. All files in
the public section of the database can be downloaded. The database can be accessed
through the history and heritage tab on the Corps of RCEME website. Supporting
documentation is in the RCEME Complete Digital Archives on the same Google Drive.
The supporting documentation (such as the raw document scans) is not available to
the general public, but can be requested from the RCEME Historian if required. Short
reference in this document: [RCEME Historical Database).
RCEME Trades Source Documents at the LAC (Postwar and Pre-Unification)
The following Policy of Training and Qualifications files have been located at the LAC.
All files have been reviewed and relevant details, including trades specifications, have
been photographed and a pdf file of the information has been created and placed on
the RCEME Historical Database. In general, the information contained in the files is
limited to a copy of the draft trades standard. It is a disappointing source, but
provides an index to the trades that were in existence.
Policy of Training and Qualifications - Artificers 1951-1961. [LAC Reference: RG24-
C-1-c, Volume/box number 31348, File number 3202-A15.]
Policy of Training and Qualifications - Body Repairman 1952-1959. [LAC Reference:
RG24-C-1-c, Volume/box number 31348, File number 3202-B22.]
Policy of Training and Qualifications - Driver Mechanics (Wheeled) 1956-1958. [LAC
Reference: RG24-C-1-c, Volume/box number 31349, File number 3202-D22/2.]
Policy of Training and Qualifications - Driver Mechanics (Tracked) 1950-1956. [LAC
Reference: RG24-C-1-c, Volume/box number 31349, File number 3202-D22/1.]
Policy of Training and Qualifications - Electrical Mechanic 1955-1960. [LAC Reference:
RG24-C-1-c, Volume/box number 31362, File number 3202-E14.]
Policy of Training and Qualifications - Fire Control System Technician (AA) 1955-1959.
[LAC Reference: RG24-C-1-c, Volume/box number 31362, File number 3202-19 .|
Policy of Training and Qualifications - Fitters 1949-1950. [LAC Reference: RG24-C-1-c,
Volume/box number 31362, File number 3202-F18.]
Policy of Training and Qualifications - Instructors (RCEME) 1950-1955. [LAC
Reference: RG24-C-1-c, Volume/box number 31363, File number 3202-J2/7.]
Policy of Training and Qualifications - Instrument Technician 1950-1959. [LAC
Reference: RG24-C-1-c, Volume/box number 31362, File number 3202-J11.]
Policy of Training and Qualifications - Machinist Fitter 1951-1962. [LAC Reference:
RG24-C-1-c, Volume/box number 31363, File number 3202-M2/1.]
Policy of Training and Qualifications - Machinist (Metal) 1946-1965. [LAC Reference:
RG24-E-1-c, Volume/box number 32842, File number 450-M1. RCAF file. |
Policy of Training and Qualifications - Master Vehicle Technicians 1954-1958. [LAC
Reference: RG24-C-1-c, Volume/box number 31369, File number 3202-V8/M. |
Policy of Training and Qualifications - Master Weapons Technician 1955-1958. [LAC
Reference: RG24-C-1-c, Volume/box number 31369, File number 3202-W8/M. |
Policy of Training and Qualifications - Projectionist Clerk. [LAC Reference: RG24-C-1-
c, Volume/box number 31368, File number 3202-P49 |
Policy of Training and Qualifications - Radar Technician 1951-1954. [LAC Reference:
RG24-C-1-c, Volume/box number 31368, File number 3202-R3 |
Policy of Training and Qualifications - Radio Technician 1955-1960. [LAC Reference:
RG24-C-1-c, Volume/box number 31368, File number 3202-R12.]
Policy of Training and Qualifications - Recovery Mechanic 1953-1954. [LAC Reference:
RG24-C-1-c, Volume/box number 31368, File number 3202-R11.]
Policy of Training and Qualifications - Tire Repairman 1952-1954. [LAC Reference:
RG24-C-1-c, Volume/box number 31369, File number 3202-T18.]
Policy of Training and Qualifications - Typewriter Mechanics 1952-1956. [LAC
Reference: RG24-C-1-c, Volume/box number 31369, File number 3202-T30.]
Policy of Training and Qualifications - Vehicle Mechanics 1950-1961. [LAC Reference:
RG24-C-1-c, Volume/box number 31369, File number 3202-۷6
Policy of Training and Qualifications - Vehicle Mechanics 1961-1963. [LAC Reference:
RG24-C-1-c, Volume/box number 31369, File number 3202-۷6.
Policy of Training and Qualifications - Watchmaker 1952-1956. [LAC Reference: RG24-
C-1-c, Volume/box number 31369, File number 3202-W4.]
Policy of Training and Qualifications - Weapons Technician 1954-1958. [LAC
Reference: RG24-C-1-c, Volume/box number 31369, File number 3202-W8.]
Policy of Training and Qualifications - Welders 1952-1950. [LAC Reference: RG24-C-1-
c, Volume/box number 31369, File number 3202-W6.]
Machinist Fitter
Groups 1 & 2 & 3, 1952
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Groups 3, Those proposals vore
approved by the Coumittoe. a
Dr Lloctri & Mechanical 2 Secretary
ed
mittes
Proposed upgrading of the trade of
Draughtanan (E 5 N) Groups 1, 2 and 3.
Proposed specification for Dr tanan
(5 & K) Groups 1, 2, 3 anê lı. propoaed
upgrading of tho trade to Draushtaman (E & Ii)
Groups 1, 2, 3 and I, and the specification
were discussed. Thoso propos were approved
by the Committee.
یریت هر وور
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s Army Tredos Committes
tteo on Trados and Trade Groups
Effect y
"IL ICATION pon XY TRADES AID SPECZAUTIES
MAL PITUER 5 1, 2 AND 3
/ DESORIFTION
4 Fabricatos, oO D air;
automotive or other militi
mocision moasuring instr
» modifies, and fito metal parts for armarent
"Ty equipment and stores, using band tools and
unonts .
E Lays out work from blu oprints, drawings or actual masuremonts
t icon from ٤ —* ing parta, vain: : art aco raw x10, punchos » tremls,
409 Ana solsion : oa numin په — —
Sete up work and m rior mehinimn oporations using latho, Shaper,
>We’ hack Saw, ar drilling, minding arx milline machines.
w Lah
Porforms bench fitting, chipping, filing, polishing, scraping,
"ung and drilling opi etit. vith hand and portable power tools,
bé =<
"
- jimintalna and ropaire hand tools, portable power tools and
machine shop oquirment,
Hust bo able to read drawings and blueprints and proparo working
steh» 3 and ootimatoa of material fcr oquipmonts or parts requiring ro-
+.
^ ©
imat bo able to rocognize and know the general proportios and usos
motals and yorform boat trontmont within the limitations. of fucilitios
m o
vallat le,
OZNERAL BREAKDOWN OF THE TRADE
SERIAL FUNCTION
1 Caro and uso of hand and portable power tools.
2 Tochnicsl drawings.
3 Laying out work.
+ Precision inspection of work.
5 Fitting zothods.
6 Motalo and simple host treatment.
7 Machino miintenance and safoty procautions. |
8 Latho operation Parts I and II. |
9 Drilling.
10 Shnper
11 Milling machinos.
i2 Grinding operations
LUTZ: For doteilod tronkdown of oach function seo Annexure 1.
QUALIFICATION FOR gm UP 1 1
6 qualification may be obtained by ono of the following methods:
(a) Passing a course authorized by Army loadquertors.
(b) Previous service qualification within tho time limit proseritmi
(e) Trade teat (whon authorized).
(Fer qualification of وو
Journoy:nn certificate, sg =
9
10
12
IFICATION FOR GROUP 2
-»2.
possession of a provincial
11 (b) below
Tho Scope of the course will 1noludo:
9; 200 para
(a) Function 1 to 8 oxcopt Part II of function 8.
(b) Punetions 9, 10, 11 and 12 will be taught for familiarts
ation purposes only. Specified tolerances for those
functions will apply to group 3 level only.
Tolorances for the course and trade test will be as laid
down in Annexure 1 except:
(a) Punotion 8, finish turning and boring operations plus
or minus .002 of an inch.
Qualification may bo obtained by ono of tho following methods:
(a) In addition to Group 1, tho candidate must bo cort-
ified by the Commanding Officer, with advieo from
technical officers or assessors wien deemed necessary,
an being proficient in functions 1 to 9 (except Part II
of Punction 0). Tolerances will be es leid down in
Annexure 1, excopt that telerances under Function 5 will
bo plus or minus .003" for filing and scrapine operations
0
(b) Possession of a provincial Journoymen certificate in
the trade of Machinist from any Province in Canada,
QUALIFICATION POR GROUP 3
In addition to Group 2, the candidate must be certified by the
Commanding Officor, with advice from technical officers or
0:80 33028 when deamed necessary, as being ficient in ali
functions of the trade and also pass a tost authorised
by Army ileadquartors.
P
ACHI 157 FITTER GROUPS 1
—SEAILED BREAKDOWN OP TIE TRADER.
Caro and Use of Hand and Portable louer Tools 200
identification of hand and power tools
vone grinders
Fortsbls drill and stand
kapa and dies
| Soldoring
) Tool sharpening
2
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Technioal Tawi nes
) Reads and works from blueprints
) Heads, works from, and makes working 5 kotchos of
parts from which other tradesmen can work.
(c) Prepares ostimatoa of material and labour required
for tho romir of equipment by machine shop operations
— —
O p
Laying Out Work (highest expected Standard plus جه minus 1/5" |
(R) Proparon working surfaces of metal for marking by use
of bluo vitriol or chalk.
(b) Uso of scriborz, dividers, tramels, surface gauges,
surfaco plates and calipers in transferring contre
linos and machine guide lines from working sketches
or blueprints prior to fabrication.
Precision inspoction of Work
(a) Types of inspection gauges and instruments
(b) Tho application of precision moasuring Anstrumonte
end gauges such as tolescopic, planer, throed, and
small hole gaugos; dial indfeators, inside and outside
mioromotor; vernier calipors, combination square, Gauco
blocks, sino bar, universeel bevel protractors, etc.
(e) Caro and soservation of Gaugos and instruments.
Fitting lothods
a) Typos of fits [tolerancos and allowances)
b) fiacknawt aaa, TX) Pine (highest oxpected standard
3 -
lus or :
(€) Prius and scraping (highest oxpected standard pius 1
or minus .001").
8 Drilling (highest expected standard plus or minus 1/32")
e) 3
f) Poli and abrasives (for appearance and proservation
of metal surfaces only).
re and Head a
(a) Identification, characteristics, and working mens
of metals, and their ——— in : shop |
practice. Idontifi will by visual examination,
-s made tost or colour codo, as licable.
ie] ago and {ta correct Er epe
6) Hardening, t and
of 011, and caso
(d) Annealing and ita appli
(o) Quenching solutions
30 ,
of oil, water and salt
Pare 2 of AT! E
سه SA FITTER OR CIS 1, 2 AND 3
, chino Minter
leaching Maintenanes and Safotv Precautions
o -/ — mimmi
a) LubricatiQion
| Points o ki wear
١ Stora '
\
|
E vCheokíns installations
400 507 of moving parte, safety procautions and their
appiication.
[
(t
(©
1
[
4
b Lathes Onean tar
3 - آلا ratio] Fart I
Typos of lathes and their scope
Caro and maintenance of tho lathe, lathe tools;
lathe tool sharponing
Cutting speeds and relation to typo and aito of
tou turning
“apor turning highost oxpeetod standard plus or m
« 091*)
Finish turning
Drilling and boring
ing
on Part II (highest expected standard plus or
LA
نس WM
Turning sccontrios
"Aono" threed cutting (extornel and internal)
Square throad cutting (external and internal)
Multiple thread cutting
Use of face plates, nandrels and steady rests
Drilling
Typos ud ärliling machine:
General drilling, countorsinking and driliine pilot holce
Drilling speeds and thoir application to various metals
and drilling machines
The çiro and sharpening of drills
Shapes (highest expected standard plus or minus .0031")
Parallel and square shaping
Splinos
Shaping irregular surfaoss to accurate sizes
“aya
Vortical cute
Anguler cuts
Cutting speeds and their application to shaping machines
Sopp tach ines (highest expected standard plus or minus
of
Keer TA mo 00 wm
— — غار ي نیا
(a) Typos of [minding machines and their scope
(b) Types, caro and speeds of grinding stonos
(0) Cylindrical grinding
٨ internal grinding
0) Plat surface grinding.
NOTE (1) Tho precision grinding of milling cutters vill
bo a function of the Toolmaker trade and will
not normally be carried out by tne Jachinist
Pitter.
(11) rake drum and cylinder head grinding machines
will suffice for the application of function 12 =
4
Grinding Operations,
Machinist Fitter Group 1, 1955
— 2 247
ATIP REVIEW SLIP / AIPRP BORDEREAL DE REVISION
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THE TRADE *"MACHINIST METAL
JA 1
HAS BEEN CHANGER T^
MACHINIST FITTER ”
| OVI €
7 Eo 2 7
IN M 3667-3 1
Department of National Defence
THE RCEME SCHOOL |
کیک
J AM
KINGSTbn3 3 723 Sep 55.
S y= M jä
"4 /
| 7 /
Army Headquarters,
Dept of National Defence,
OTTAWA, Ontario,
Attn: ADEMEIP & T)
Trainine Standard
Machinist Fitter Group 1
87 Enclosed for your retention are
four copies of the marginally-noted draft
training standard,
A
Enc / 7 Sy
v
Jones), Colone
HKW/5501 L 7
mmandant,
[he RCEME School.
Qualification حم
Gun Mechanic Group 3, Machinist Fitter Group 1
Commandant,
The RCEME School,
KINGSTON, Ontario,
le Reference is made to conversations - jor Reid - Ma] "aeclean.
2e In Feb 56 authority was given to extend RCEME 81 = “Gun
Mechanic Group 1 course from l4 to 15 weeks (HQ 3340-1/10 (WT 1C) dated
20 Feb 56 refers). |
3e This was done to include 7 weeks of machinist fitter group I
training, RCEME 84 - “Gun Mechanic Group 3 course includes 9 weeks
of machinist fitter group 1 training, Thus, the two gun mechanic
courses together now include the 17 weeks training given in RCENE 99 =
Machinist Fitter Group 1 course,
4. Therefore, authority has been given (in minute (2) from DET
dated 5 Mar 57 to EQ 3610-62 (ME 1) over HQ 3610-M2/1 dated 28 Feb 57) |
to grant machinist fitter group 1 qualifications to tradesmen who ٠
qualify as gun mechanics group 3 on RCEX 94 and who have previously
qualified as gun mechanics group 1 on RCEME 21 subsequent to and
including the course which ended 20 Apr 56.
٢
(JR Dunlop)
Colonel
ALM/4=5083/ew Director of Electrical and Mechanical
co Pers ROEWE
EE یی
Gun Mechanic Group 3 and Machinist Fitter Group 1
de In Feb 56 authority was given to extend RCEME 81 - Gun
chante Group 1 course from 14 to 15 weeks (NG 3340-1/10 (NT 16)
dated 20 Feb 56 refers).
yy!
26 This was done to include 7 weeks of machinist fitter
group 1 training, RCEME &4 - &Gun Mechanic Group 3 course inclu
9 da سی بر باب 1 taining, Thus, the two £ :
mechanie courses together now include the 17 weeks training given
in RCEME 99 - Machinist Fitter Group 1 course.
3e Therefore, authority is requested to grant machinist
fitter group l qualifications to tradesmen who qualify as
mechanics group 3 on RCEME 84 and who have
سد Gun NEM SAADUS aa RONIE €) nee to cal CR
the course which ended 20 Apr 56,
SA
(J (ae ante
ALM/4-5083 Director of Electrical and mn
ALM
1. To ensure that candidates are capable of carrying out the
duties of a Machinist Fitter Gp 1.
APPLICATION
The lessons that should be covered and the sections in the
2e
instructions or manuals of which a knowledge is required in order
to reach each standard, are set out opposite the standard concerned.
3% The number of lessons thus indicated bears no relation to
the number of periods which may be required to teach the lesson, ie
while same lessons required only one period of instruction to reach
the standard required, others may require several periods.
he The decision as to the number of periods necessary in any
subject will be made by the officer directly concerned with the
training in that subject.
—
yt N
SUBJECT
Bench Fitting
LÀ
Identification And Uses c i
in Common Use
Hlueprint Reading
Lathe
Milling Machine
Shaper
N
Grinder
Drilling Machine
Radial
Machine Maintenance
TRAINING STANDARD
= > - — Hh — — — 2 — — — —— —
a 8 0
l LA | 4 > E a uits TAA! NIEK | OHAN LC | >] اة
Ti امد سا N LAS مسا لا رد Li ANL 1 Vie et L AL id ١ dd
— mm. mA ee eel
1 0 1 T 9 "3 ' "T^
Hiwisl FITTLN GROUP 3
— = — — = — —— — — — A -—— — — — رو سی = N
- - = = - - — —— HIE = وسو < = 4 ii = —& — — سي -
à - =" س وس — — چ س — — - ې عه <> er — = d == — — مھ سی oO = eee 1
0 ` 1 ^ 1
| ۸ O 4 ١
1
— - — مس ne — — D سایس یمد ټیب —— —— — — — — — nt a ——-— = = a ee — eee — — — eet Aet om
|
Bench Fitting | Must know: CEME School Precis
| |
| | (a) how to identify, use and No 2-2-1
| | care for hand
| hamners, chisels, punches,
= a »
17 Oan 4 Ian ui TYI i * a
= A. اا اب مه n Le ١ d^. 4, Ch FV يبا Y = dup di Cc 1 a €
Hu "
0
| | (3 (* at 1 + FI T dl WT ar NGASI
. A. ` LINSE vo" 70
Lad
S = ۰ 4 — چ ; :
L لل 9 © in common
tools including |
|
:
0
D
f
|
١
| —— w 5
4
|
| | 0-9 | n i p | I ) 2.2
| L € j na ACÎ Pi LICE Ana vo 35 OI | دا Bu >
| | = 4 — ` _ N de da NG bu NU " uf w په JS => LEES ef
'
"m s --
| | and reamers : ١
:
0
|
7
|
—
>o
B.
ar
NJ
0
1
| —
i (d) selection and use of hand
Le
ON
=
E hes
7
AJ
"W
Le
^ - on " e = - 0
e n | € 2 | c3 t S د 4 3 ^ yt" ry £g»
5 س ‘dad سا فأ ل AAT TRE idi ها" يك À. Bk
mh NNN
UA am we 0
`
|
| Ah |
f : LJ 1
١ DE ~~ » Ad | د ليه Li & + pi m ١
١ | |
4 *
Anet: |
. h ty 5 2 rs | Pa ot | re» د I > NYI
uF. UV D> 01 341 Llastsnines; | > Lg fi)
0 | |
| | |
- ^ — — 8 I " P"
| (3 ) common sc SW t hre = 14) | ft PS © i y a [
> بي" 0 N 4
I 1
4 ‘
| ١ /1 `
: Ta TT د ور " w- k L o " A. e 21 ES EN
I A 4 W } G AERON 35 C re N L2 11 roa g! L c wur ü | 1e de a *
m = 4 1 N
| | EE زلا UG]. lead. lid lor |
à s Le)
0
À. Am ay + 2 hi N ١ 8 1
| | diameter, minor diameter, |
| A 12] + hya or e 1
| SIS LE Of will ead; |
١
Q) étassiftcation of | No 2-221:
5 ب کے 31 ole her Ge 4.1 ON Of N C1 À i 10 4. KI s
h 5 0 pas - D سا - بپ E |
thre ad Live 3 shai e An 21! Le | .
rite è |
وت ادد r
r
1 > c A Loo عت gd | ٢ jaa > | y ۴
(m) types and uses of hand | No 2-2-15
scrapers;
"
(n) the construction and safe
operation of bench and
pedestal grinders:
و
- — س په وکسه ددج حم
=
—
`
the construction and safe No 2.
operation of sensitive drill
press, Standard upright
drill press, accessories
and attachments; |
the care and use of No 2-2-20
portable electric drills lo 2-2-7
and portable electric
grinders;
> Ffa
- amo كا o — ووچا
+ m
وس
+[
mr
— AL — دو وس ې ۸وس o a سو sit a n پس =
(m)
Must
(a)
(b)
(c)
4 7 : pi 1 0 1
4 N
| 4 X N J IU
= n ^ —— A — — — — = مي a à =.
— — — = - وي هب- ري = —
- " - a — — له — == — —— —— — —— =. $ —
N
—
t
|
|
|
|
1
|
|
|
p
cr
1
(D
للع
ملا
o
= |
8.
En
cT
Q
0)
n
LL
G thr
S a
di —J €
(9
W
—
cut off metal stock in
b Mr > p 3۳ 4 "m " v > i
power sawing machine,
shapa metal stock on a
contour sawinz machine.
know i
recommended speeds and feed
for drill press operation
شا
causes of drill failure and
methods of rectifying,
recommended cuttins com-
pounds for drill press work,
— - ap
|
|
L iaa A: e a —— —
--
— A— مه — & esum cos — — —— — — nn aan — - Dt 6 څې ې کی Oi at — +. 40-06 s W
6
>
REF tuns ICS
ol
a 5$.
TRAINING STANDA}
EEE AN Li 4 STANDARD
— —
(A JA | I AM A RE TA NAPI غه 4. 0 LV ١ y
ee AE HICAL AND NSCHANICAL ANGTNiGRS
7 | ’ M | 4 I
| LN T FITT ‘4 20/5 1
— —⸗ e - . سا — = 4. A Lr GROUP
N ho = nent
— s "A m, eene TP a m = zus
w N J LAS A | SIANDAHL E
© » = - P tt ps ——
— په I ANNAN me -
| (d)
| No 2-11-1
accessories and holding | Film OE 23
4
4 C
ص
| ry? = O
1 > e
devices and perform the
= - |
8 p Ky a u . 2 —
| ۷٣٧ Oper Stel OYIS i
+ .0051) No 2-11-2
m p DL m 4 P
counterbore (+ ,005") Film 08 48
vr
Le,
سه
spotface (* ,005")
7“
02
—
countersink (+ ,005")
Au 4 4 ^ am
= ^ 0 r
و | A Y 5 5 i = مې
combination
gue:
LLALS د
>
“tere "^T ٤
VE SI r_n sd 2
o
" E -
v Sm TAA دم — - — — په 4 1 |
A ad. L AN - / - 1 IGN => W >a P ۳٣ T ua my
ليا - 3 A te” a” 3 u - — ALA -- car ww "231 A nw ook kad
hole geuges and vernier fiim SS 1150
| .
" A yb (W P i اه
icrometeor, | No Zedel
be able to:
prepare metal surfaces for
laying out,
(b) perform layout work using No 2-155 |
common measuring and layout Film OE 40 |
tools,
know:
the construction and safa No 222-5
operation of the blowtorch,
(b) types and sizes of soldering No 2-2-5
coppers,
(c) types of sheet metal stock No 2928
in common use,
(d) types of solders and fluxes | Wo 2-2 لبس
in common use,
Must be able to:
(a) file and tin a soldering No 2-25
copper,
(b) do simple sweating end No 2«2-8
soldering operation,
2
TRAINING STANDARD
| MU PRICAL AND MECHANICAL ENGINEERS
Yy N
AJ Kl ۶ 16
ms n کے nee tte - m — —
MACHINIST FIT Tait GROUP |
— — Gun M — 0, m -—
Nd — L | STANDARD
p — ME el RR SENS —
I LM, | (G)
p — = = ; ins, لد — & < —— n
0
N | UNS . |
2 | [dentification lust know the physical character- No 2-1-2
| nd Uses of istics, stock shapes and Film SS 311
| ] ai coe " rangers ] 19 ٠۰ f i
| — ل اليا OOJ and 9115م l a w uses 0 |
٠١ "
| wi U metals in common use,
No 2-1-2
No 2-L-5
a — سوب = اس aD سد
= —
Must know the theory of ortho- i Blueprint Reading for
٢ æ : nf 4 m م هو i دس t3 a» ١ "$4 ص r? مم چم | : N ,
Readi graphic projection inciuding | Beginners in Machine Shop
multi-View drawing, and full, Practice - Delmar
, | 1
and 1
removed
q ra Wine 8 5
——— eee eee 2
— —
n
know the following
' A + a ot a
tional lines;
appearance, spark test and
|
|
:
-
N
’
1
1
|
1
0
convan-
:
0
Ed |
outlins 2 ١
EI سم ms — — — —
(b) extension line,
I
À | 5 , % »
(c) dimension line |
— — — مھ -
La Ar 1 TE m
Niue’ line,
centre line,
cutting plane Line.
know the conventional
Must 5
symbols for:
(a) section lininz
steel, brass,
aluminum,
for cast iron,
copper and
(b)
(c)
Must
screw threads,
fusion welds.
— ——— — — — — — er ee Pom EE tue Atm 120 ST Le
know the definitions of
rounds and fillets, "T" slot,
dovetail, taper, C sink, C
bore, chamfer, bevel, boss,
pad, keyway and flats,
American 3tandard Drawing
and Drafting Room ۸٨٩٥
i ص 4. 0 Ke
Para O/, Page 4
have a general knowledgs of
surface finish symbols,
P e.
ITS 1 "STV À PH 14 1 N
+ * Bm iJ ~ A A 14 ATU)
1 -— هه
= — = nn —
- 2 n va — N TT al m =
BUYAL CANADIAN BLSCTHICAL AND MECHANICAL NGI NEES
ARIAL SUBJECT STANDARD RIF RENCE
(a)
— — = — ^h m "bas, — = em - = —
+ + =
,
/ v
1 ١ 77 E —
— . - - n vv — — <2— -— ~~ > + — —— D A7 —— —
mst be able to work fran: Engineering Drawing >
Thos ۵ French - Pagos
ia) isanetric drawings 459-490
oblique
^
ingêring Drawing =
ab س bo e a di سا I | T
= Lethe Must know: 5 How to Run a Lathe =
1 - "t
- ge a. ٠ oun "r^ - اپ ¬
hef Uti 7 - "cw at [101 سا iJ 0 i
/ U
| په E " 1 — * f
0 2 | 0 5 ١ 4 f" y^. « » "> ” = ak a fi yn 2 13 یس پس — }
- => ار +. > VEIO COI N 3 , 1 i wd wii An ١ - j یي ار " 0 یه
9 4 9
0
on um d 3 B an E om | سي m
Oporauln?» principie:
P = — — 5 T " w — ~
pa i 5
-
|| N
% | " -— i » 1
— له Fr -— LAL ung dha ah ah 4 - لا فيا 4
— —
^ | E in | alah ^
I > و Oo CIluc ind
f
d r^ . ركان m J — سوت ~ a. 4 < ب
(d) uses and characteristica
em i
01 Coolants;
| , is L J = C E
(e) recommended cutting speed
+ (A æ, " d و - we A E P r g 4 - سم i»
and feeds for various met
and lathe operations,
er
—
A.D
0
090 BID St onc e ba oo mon و - 20 G Gn st. wee سب We vm
(70
1
LJ
=
—
ys
Le
اوی
.
©
بي"
Must be able to:
(a) align lathe centres using
test bar and indicator and
by test cut nethod,
(b) grind tool bits for various
materials and operations,
١ — یحم
b ` N p ui d E - " _ 4
E A =-
(c) locate centres of work us ing
calipers, Surface gauge or
combination set,
Att ee — aA e سی LL PT i
0 au
pd
LAA i T
0
يهو
+
La
JI
e. -
(å) drill centre holes,
nount work betwesn centres z عر
and perform turning 1 OF 6
operation ( .002j,
turn long work supported by
a Steady rest or follower
rest,
RUYAL CANADIAN SLSOCTRICAL AND MUOHANICAL NG IH ding
|
یر
—
A
T
|
|
|
|
|
|
|
|
|
4
T4
(h)
(3)
(k)
al lire un. 739357 PUR oc = MS 11 um mum v yl a‘ c n مو o = =.
r 0 ia amd eee a" e سم سو = — — ams o = + — — m خر پا = پس a نو — 50 ee ———— — — —
a
(o)
—
JO
—
"ULIS 20 nn بت — يږي نن سی ښیو eme
atm
'
a”
(s)
(t)
Machines
(r)
Must have a general knowledge of:
MACHINIST FITTER GRUUP ]
STANDARD
l
machine to a shoulder,
tum work Socio in the three
jaw universal chuck, collets
and he asi jr beg 3pin ile chuck,
bhe
Jaw Chuck,
work heid in
independent
A One’ uu
CCHLI C
use à cutting off tool to do
parting or undercutting,
سوم
Te.
À C - رد
or he
work between centres
ld in à chuck,
do knurling operations,
use a broad no
compound rest
chamf erin
se tool or
ns UI od to do
M»
urate tue
and outsid
using rules, c
micrometers,
take aca
inside
bore to
in chuck,
do external Vee threading,
reset threading tool after
threads have been started,
cut internal threads on lathe
using hand taps,
perform drilling and reaming
operations.
(a) plain and universal milling
machines,
(b) attachments, accessaries
and work holding devices,
(c) wutters, arboure and
adaptors,
|
|
|
ظ
|
|
|
Page 52
Pilm OE 7
Pages 56-56
Film 03 60
Pa RED 37-39
roca 42
Page 33
- 3
rare (0
Film Ou 9
Pare 74-81
Film Oi 10
e
Page 80
Machine Shop Theory
& Practice - wagener &
Arthur Van رز وټ
Pages 122-
Pages 126-130, 139-144
Pages 131-137
— —
J + =
" ACTUELS TC
Machine
Maintenance
Machinist Fitter (Militia)
Group 1, 1955
— 2 247
ATIP REVIEW SLIP / AIPRP BORDEREAL DE REVISION
= Vol.
— —
-
File/Dossier: 3_2 ورم III /
B
4
ATIP's Request #
MP
LL AL
Digitized by/Numérisé nar
— = .
= ||
mF ] l 1.2.6
a ١
١ , 7 ١ 4
E
8
A
N
iL
ining Standards
11 7 1111 8 .
Ched to ik LIIK KTV
DEPARTMENT CF NATICNAL DEFENCE 4
.
"I RCEME SCHOOL
KINGSTON, 4 Mov 55
| | 4 4
i WE I
B
| N 7 1955 |
Attn: sme 241) | — 2 5, 2 M
File Ne... ...... Seri s KUUN
T ZA "um — i 170 | 1" 1 5 | 1 ج
referred 10.41.56. mr. en د = ET | FOCUS 1 2 3
U
١ Enclosed are four copies of the draft
raining standard Tor rmourer Group 1,
w
cr نلپ
aa
ا 39-5
Of the
(- خد < حا 4 M de 7 vi
for Machinist Fitter Group 1 ana
: — AI An
E p. 4+ 119595 c
2. Also enelosed are four co:
standard
A N — N 59 |
run kechanig Grou
| z | f. | ‘ODies na ve
see UIC rt} © IO PE Le na ١ i, i
en revised to int! OIDOIE ug the recent
changes in references,
( :
| ې © زل) ل (C
Cor a. L
“mandant
| 4 = + v
dO SOTI
ACENE »enoo]
3 Coptes relainef
ty LEME( FT)
7 Nov $5 روم . (f Lust. MOL
-430$ =
TRAININO STANDARD
ANAD
MAC JA F
Ami
L, 10 ensure that the candidate is capable of carrying out the duties
of a Machinist Fitter Group 1.
APPLICATION
2. This standard is applicable to RCEME only.
3. The lessons that must be covered and the sectione in the instructions
or manuals of which a knowledge is roquired in order to reach sach standard
are get, out opposite the standard concerned,
le The number of lessons thus indicated bears no relation to the number |
of periods which may be reouired to teach the lesson, i.e, while soms 16855988
recuire only one period of instruction to rsach the standard required, others
may require several periods. However, each complete block in the standard
will require approximately 60 periods of instruction, the decision as یئ
the number of periods necessary in any one subject will be made by the
officer directly concerned with thet subject.
2 Militiamen will recsive partial trades qualification and parital
group pay after successful completion of each block.
Le
TRAINING STANDARD
CANADIAN ARM (MILITIA)
MACHINIST FITTER GRUUP 2
INDEX
SERIAL SUBJECT
BLOCK 1
1 Bench Fitting
2 Measuring and Leyout Tools
3 Blueprint Reading
7 Power Tools
5 lest
BLOCK 2
6 Bench Fitting
Machine Tools
۰
mul
8 Test
BLOCK 3
7 Bench Fitting
10 Identification of Metals
il Precision Tools
12 Test
BLOCK 1,
13 Lathe Operations
14 Test
BLOCK 5
15 Lethe Operations
Test
3
2
3
>>
10
10
5 W
TRAINING STANDARD
CANADIAN ARMY (MELITTA)
MACHINIST FITISR GROUP 1
— يه »
*
TAL | SUBJECT | STANDARD
a-— —, me — — — — — vm — — —
— — — aon Co | هشه عع خي څ + — — — — په < نس m —- a ©
١ E ` و
| | 3
es | " 4 ۷ E c)
— — — - SS يه سه — — — —— © ae "- وس — — © me —
BLOCK 2
RCEME School Precis
Must imowt
(a) shoo safety precautions; No 221-1
(b) how to identify, select, No 2-2-1
use and care for hand
tools including hammers,
chisels, punches, vises,
hacksaws, pliers, ecrew-
drivers, wrenches:
(c) selection of files in
yommon use.
Hust be able to:
o5 ume MT! i یر چس NU o == وی € woe 85 = uo ee ET وه OR سات MS سر En — —
fa) chip (= 1/16") No 2-2-1
| Ho 2-2-2
= . a, 4 N
(b) hacksaw (% 1/16")
o —— a [uw + +009 — 9 یي
>
N | ۰
pem — —— —————
domm d -e 1 سوسم دهعب ص ومس سم سم
(c) file (X .005") No 2-2-2
Film OB 41
2 Measuring and Layout | Must know:
Tools |
(a) how to identify, use and No 2-1-3 and ١
care for simple measuring No 2-1-5 ES |
and layout tools including | i
rules, calipers, dividers, |
square, V-blocks, surface-
plate, V-blocks, parallels
|
|
|
|
surface gauge:
|
(b) how to identify, the | No Zain
operating principles, uce Film OE 2
and care of micrometer |
calipers,
be able to:
prepare metal surfaces for
laying out;
perform simple layout work
on metal surfaces.
Film OE LO
know:
(a) principles of blueprint Blueprint Reading for
interpretation: Beginners in Machine
Shop Practlos - Delmar
pages l-5
mli
TRAINING STANDARD
CANADIAN ARMY (MILITIA)
MAGH (NIST FILTER GROUP J
w — — = - سے iki: < “ےت g. all — — — — | — —
3 T | STANDARD REFERENCES —
— — — وک mmm ` ED ODD — "A 2 —
b) | (c —— OD
7 ü— — — — ——— —— Kan $c» ov um Se سم == of -— ماپ په mm. un Ra e — — 3 --
-= |
1 | y ` á | " Pad mi 45
| | (b) symbols for cammon page 39 -
nis rials
page 48-52
(c) the conventional —
for screw thread
= 020: m — — —
Must be able to:
page 10-24
(a) prepare simple working
drawings;
ib) work fron eimnle blue-
prints and sketches.
sa — he rt pus OF be ره — Se ee ee د اح aso ee m ONT oe چیو A m ومس وسسسووس و وهو = ms —
Must know: UEME School Preci
y
D
1-0 140 po 9: Av : d dr MT m do oo
(a) fety precautions for t No 2-1
safe Operation oi à
—
bench grindsr;
— —À — CUM am. ! — + — — — W N - — + — ‘7
~w — ال cum اه 646 ——.— سوه -+ o m &
— ⸗ © Ld 2: "II" 4 — D sce
wheel on a bench grinder. |
Must be able to gridd chisels, | No 2.2.]
punches, screwdrivers. |
Must obtain 50$ of marks for a | Militia Trade Test
written Lost and 50$ of | Machinist Fitter t
marks for à practical testi Block 1
covering serials 1-4
inclusive.
|
|
|
|
١
|
|
&
| (b) how to mount د grinding
١
|
|
|
> je
TRAINING STANDARD
CANADIAN ARMY (MILITIA)
MACHINIST FITTER
ge — — m —————— ——
1
ARIAL | SUBJECT STANDARD
— | سه جوج e nani
(a) | (b) (c)
| (an -———— ووس وب سه rap — — — — —
| BLOCK 2
| Dench Fitting Must know: RCEME School Precis
(a) how to identify, select, No 2-2-7
use and cars for hand taps| No 2-2-6
and stocks and dies;
C
names
(b) common screw thread tenis, | No 2-2-4
eg, lead, pitch, major
diameter, minor diameter,
angle of threads
(c) classification of screw No 2-2-12
thrvad fits:
ze end use
(d) how to recogni
tap extractors and stud
— n. maa — —
= — — — — — — وم اس — — m — سی m.
— — ې
No 2-2-22
د 5
Hust be able to:
(a) identify all common screw No 2-2-4
thrsad forms:
(b) cut threads using taps and
dies,
— En — — —— — — —
7 Machine Tools Must know:
— —⸗ p — — — —————— — — — c > ima — — — — — — e — اوه san 4 on — — — EE يهر در
RCEME School Precis
(a) Rules for safe operation
oi sensitive drill press:
No 2-1]-2
بو وو فو مه D چو وا TE eee OUO ap PLATTE TREE LEG KT. 99171 | DEL N A نسسمن OI TU 795-27 4 ماود
the use of cutting campo ‚No 2-11-1
for drill press work;
the uss of drill press | No 2-11-1
holding dewices including
vises, V-blocks, clamps,
straps, and blits, slseves
and sockets;
the systems of designating
twist drill sizes;
No 2-1-6
(e) the recanmended speeds and
feeds for drill press
Operations
No 2-1-6
(£) the causes of drill fail
&nd methods of reotifying;
No 2-1-6
how to use drill charte.
—
TRAINING STANDARD
CANADIAN ARMY (MILITIA)
MACHINIST FITTER GROUP 1
ss — —— < dii Tui + < $ — م — سے o mä de سی doa — — —
SUBJECT STANDARD REFERENCES |
— — - —
(a) — (b) (o) NS را
come m GE احس ii — < il — 4 ې o وی و OT
Must be able to:
(a) drill (& 1/32") Film 0E 46
|
| (b) countersink, counterbore, No 2-11.-2
| spotface ژ Fijm OS 48
| fc) sharpen twist drills, No 2-1-6
| 1
| |
| obtain 50$ cf marks for a | Militia Trade Test M
written test and 50% of | Machinist Fitter Grower
marks for a practical test| Block 2 B
covering serials 6 and 7
— u g ue
—
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0 ap
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= ony r
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c.
TRAINING STANDARD
CANADIAN ARMY (MILIT
MACHINIST PITIER GROUP
ARIAL | SUBJECT | STANDARD
— +. WE m — — —
(b) |
| e)
locate work in chuck using
centre indicator and dial
indicator;
Pages 5/455
face work between Centres; Page 49
(a)
— —
|
|
١
|
i
|
|
tura work to & shoulder; pave 3
use à parting tool, page 33
obtain 50% of marks for a Militia Trade Test
written test and 50% of Machinist Fitter Group 2
marks for a practical test block L |
Covering serial 13
-= . ^—-—L——— M ‘ars See. au ——À en. موص D. À—ÁÀ2)9— — 1 le pr
ö— —— CC صن au... — — BER mé — — — - + = — سي ته
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> ts
TRAINING STANDARD
CANADIAN ARMY (MILITIA)
MACHINIST PITTER GROUP د
RIAL | SUBJECT | STANDARD
ö — M — — — — اا
(b) | (c) |
BLOCK 5
Lathe Operation Must be abis to: How to Run د Lathe = 5
’ Band Co
(a) drill holes using Jacob's page 65
chuck in tailstock and
headstook;
dp oup eco m ~~ -
—
f 5 | L' Ce |
(f) sharpen tool bits for
threading purposes:
page 75
| (b) turn shafts supported by al page 93
| | follower rest: Film 63 |
| | |
1 | W
| | (c) turn work supported by a page 92
| | steady rest; Film 62
|
| | Fg 1
| | id) use a knurling tool; | page 87
| 4 |
| | (e) bore Lo + . 002” with work | page 33 and 56
| | in chuck; | Film OE 59
i
| |
| |
g) do external vee threading; | pages 76 and 81
Film OB 10
| | |
reset threading tool after | page 80
|
|
v
—
[ti
—
threads have been started.
ږې سه reed د ———
16
Must obtain 50% of marks for a Militie Trade Test
written test and 50% of ! Machinist Group 1
marks for a practical
|
|
|
|
|
|
|
Test
|
|
Welder Group 1, 1953
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DEPARTMENT 2F NATIONAL DEFENCE
4 Ee
TOA
IRAINING STANDARDS
ROYAL CANADIAN ELECTRICAL MECHANICAL ENGINEERS
NELDER GROUP I MAY 53
lo give a non-tradesman adequate trades training
in order to qualify him as a Welder Group 1.
The lessons that should be covered and the sections
in the Precis or Textbook of which a knowledge is
required to reach each standard are set out opposite
the standard concerned,
The number of lessons indicated bears no relation to
the number of periods which may be required to teach
the lessons, e.g., a slow learner may require 2 to 3
periods to learn one lesson, whereas د faster learner
may be able to assimilate the same lesson in one
period or in some cases more than one lesson in one
period,
The decision as to the number of periods necessary
in any subject will be made by the officer directly
concerned with the training in that subject,
TRAINING STANDARDS
ROYAL CANADIAN ELECTRICAL MECHANICAL ENGINEERS
ROYAL CANADIAN ELECTRICAL MECHANICAL ENGINEERS
WELDER GROUP I
LESSONS AND SECTIONS |
SERIAL
(a)
1 Bench Fitting Must be able to use, care for and know| "Safety Precautions"
safety precautions for all hand and RCEME School Precis
power tools listed herein. No 2-1-1
Must be proficient in use of:
(a) Hammers - ball-peen, straight-peen,j "General Repair Tools!
cross-peen, Senaca Vocational —
High School, Page 4
(b) Chisels - cape, round nose, flat, | Pages 67-68
diamond point, gouge, Know how to
sharpen, Be able to chip to 1/32
of an inch,
(c) Grinders - bench, pedestal and Pages 145-151
flexible shaft types. Know how
to mount wheels, check for cracks,
true and dress,
(d) Locating and Measuring Tools -
(i) Rules steel - 6 in, 12 in, Pages 36-37
6 ft flexible, and folding
type.
(ii) Steel square Page 41
(iii) Combination square - Page 42
square head, centre head,
and protractor parts,
(iv) Calipers - outside, inside Pages 37.39
and hermaphrodite types.
(v) Dividers Pages 39.10
(vi) Compasses
(e) Files - types - (common) flat, Pages 58.66
hand, mill, half-round, round,
square, 3-square, pillar, knife
edge and warding. Cuts (five
standard), Kinds (single or |
double). |
(a)
1 (cont)
w 2 سه
WELDER GROUP I
(c)
(f) Hacksaws -
(i) Hand - types of blades and
frames. Must know how to
select blades, cause of
breakage and how to prevent
same,
(ii) Power Saw - types (push or
draw stroke). Mounting blades
Lubrication,
(g) Drills - types - twist (straight
and taper shank), 2 & 3 fluted,
straight fluted. Know how to
sharpen, Holding devices,
(h) Drill Press - types - sensitive
drill press, standard upright
press,
(i) Thread Cutters -
(i) Taps - How to identify, how
to select tap wrench,
(ii) Dies - Types - adjustable
and solid, Adjustments, use
of die wrenches, How to cut
an external thread by hand,
(j) Miscellaneous Hand Tools =
(i) Wrenches - types - adjustable,
spanners, monkey, open end,
box, pipe and socket,
(ii) Punches - Types - taper,
centre pin, prick and hollow,
(iii) Drifts Brass,
Pages 53-57
L
"Drill Press Work" -
by Delmar
"Drill Press Work"
by Delmar |
"General Repair T
Seneca Vocatic
School, Pages 17.
Pages 123-129
Pages 4-6
Pages 63-70 |
2
WELDER GROUP I
(b)
Blue Print Must know:
Reading — 1
(a) Conventional Lines - Types, "Engineering Drawing"
visible outline, hidden outline, by Thomas E, French,
centre line, demension line,
extension line, adjacent lines, Page 28
cutting plane, ditto line, short
break and long break, Where used,
Must know:
(b) Orthographic Projection - How to Pages 87-90
recognize and use,
General knowledze of:
(c) Freehand Drawing - Must be able
to make a working drawing of
simple objects,
Must know:
(d) Dimensions - Know where and how Pages 205-210
to dimension a job.
Must know:
(e) Sections and Conventions - General| Pages 161-174
knowledge, to be 2 ble to understanc
and work from simple drawings,
Must know:
(f) Welding Symbols - Types of welds
bead, fillet, square V, bevel, U, "oc:
رل plug and slot, field, weld all
around, and flush, Location of
welds, Symbols,
ښ ارب
WELDER GROUP I
(b)
Must know:
Identification
of Metals
In order to apply proper welding, "Welding Theory and
cutting, forging or heat treating. Application" s
procedure, Chief of Ordnance 56
Pages 51-59
(a) By appearance |
(b) By fracture
(c) By grinding wheel test
(d) By behaviour under torch
The following metals:
(1) Cast irons
2) Cast steels
(3) Wrought irons
(4) Low carbon steels
5) High carbon steels
6) Alloy steels
7) Aluminum
8)
9)
Copper, brasses & bronzes
Lead & zinc
LO N arms, ums, m
4 Classification | Must know:
of Steels
For specification purposes, for forge,| Pages 12-13
welding, cutting or heat treatment,
How to identify SAE steels,
otock Shapes Must kmow:
For fabrication purposes,
How to identify:
(a) Sheet stock
(b) Bar stock round, half round,
square, octagon, hexagon
(c) Angle iron
(d) Channel iron, I beams
a و
WELDER GROUP I
(5)
Storage of
Metals Must know:
(a) How to avoid all dangerous "Safety Precautions"
conditions and unsafe practiced RCEME School Precis
regarding the storage of metal] No 2-1-1
Coke;
(i) Metal protruding beyond
steel rack
(ii) Blocking of traffic aisles
(iii) Overloading of rack
Must know:
How to store stocks of sheet
metal, rods, pipes, etc., in
proper racks
Metal Propertiæ Should have a general knowledge of:
Important to
Welding (a) Tensile strength "The Oxy-Acetylene
(b) Elasticity Handbook"--Linde Air
(c) Yield point Products Company
(d) Yield strength
(e) Ductility Pages 1-14
(f) Hardness
(g) Brittleness
(h) Touchness
(i) Brinnell Hardness Test
Preparation Must know:
for Welding
(a) Preparation of edges Pages 119-127
(b) Cleaning metal
(c) Types of joints for plates
(d) Types of joints for sheets
9 Expansion and Should have a general knowledge of:
Contraction
(a) Pre-heating Pages 128-135
(b) Causes of distortion
(c) Shrinkage
(d) Heat conductivity
(e) Principles of jigging
- 6 =
WELDER GROUP I
(b) (c)
Oxy-Acetylene [Must know:
Welding Safety
Precautions (a) General precautions TM-9-2852
(b) Safe storing of acetylene and | Welding Theory and
oxygen cylinders Application
(c) Personal protection Pages 89-92
Setting Up Oxy-| Must know:
Acetylene
Equipment How to recognize and assemble into
a unit: Pages 93-110
(a) Oxygen cylinders
(b) Acetylene cylinders
(c) Single or two stage oxygen
regulators
(d) Single or two stage acetylene
regulators
(e) Oxy-Acetylene hose and
connections
(f) Welding torch and tip
Faulty Must know:
Operations
How to Correct: Pages 111-113
5 Leakage
b) Improper regulation
n Clogged tubes and tips
d) Damaged thread connections
15 Lighting Torch |Must know:
(a) How to light torch Pages 114-230)
(b) Correct working pressure
(c) How to shut off torch and
regulators |
14. Types of Flames Must know:
(a) Neutral Pages 117-121
(b) Carburizing |
(c) Oxidizing, flame adjustments
£ and their uses,
(a)
15
16
17
18
19
… Te
WELDER GROUP I
(b) (c)
Technique of Must have a general knowledge of:
Torch and Rod
Manipulation (a) Forehand, puddle or ripple
welding
(b) Backhand welding
(c) Multi-layer welding
Nelding Should know:
Positions
(a) Flat
(b) Horizontal
(c) Vertical
(d) Overhead
Types of Joints| Should know:
(a) Square butt
(b) Single V butt
(c) Lap
(d) Fillet
(e) Edge and corner
Welding ohould have a general knowledge of how
to weld:
(a) Sheet steel in all positions
(b) Small diameter pipe
(c) Cast iron by fusion process
(d) Non-ferrous metals including
white metal
Flame Cutting [Should have a general knowledge of
Flame Cutting:
(a) Steel plate
(b) Cast iron
(c) Wire rope
(d) Small diameter pipe
(e) Rivet cutting
Pages 121-12
Pages 124-131
Pages 63-74
Pages 124-131
Pages 142-143
Page 168
Pages 171-183
2l
22
23
(b)
Brazing
Flame Treating
Special Safety
Precautions
Welding Rod
and Fluxes
Shutting Off
Equipment
-5-
WELDER GROUP I
(c) (d)
Should have a general knovledge of
brazing: Pages 146-170
(a) Cast iron with bronze
(b) Malleable casting with bronze
(c) Ferrous and non-ferrous metals
with silver
(d) Hard facing
Should have a general knowledge of:
(a) Hardening
(b) Annealing
(c) Straightening
(d) Strengthening
(e) Cleaning
(f) Descaling
Must know:
Procedure to follow when welding Pages 20-21
containers and equipment which máy
have contained explosives or inflammable
material
Should have a general knowledge of the
types of rods and fluxes for: Pages 134-178
(a) Cutting
(b) Welding
(c) Brazing
(d) Soldering
Must know procedure for shutting off
Oxy-acetylene eauipment:
(a) When a flashback occurs Pages 114-115
(b) When shutting down welding
apparatus
(c) Correct storage of equipment
(a)
2)
26
27
28
29
30
(b)
safety
Precautions
for Electric
Arc Welding
Electric
Arc Machines
Equipment
Accessories
Electrodes and
Their Uses
Polarity
s gu
WELOER GROUP I
(c)
Must know:
(a) General safety precautions
(b) Precautions in operating
weldinz equipment
(c) Personal protection
Must know how to operate and adjust:
(a) D.C. machines
(b) A.C. machines
(c) A.C.-D.C. machines
Must know how to assemble and adjust:
(a) Cables
(b) Electrode holders
(c) Helmets and screens
Must know how to use:
(a) Chipping hammers
(5b) Wire brushes
(c) Welding tables
(d) Clamps and back up bars
Must have a general knowledge of the
different types of electrodes and
their uses:
(a) Bare electrodes
(b) Thinly coated electrodes
(c) Heavy coated electrodes
Must have a general knowledge of:
(a) Straight polarity
(b) Reversed polarity
For AC & DO machines and reasons for
using,
(a)
TM 9-2852
"Welding Theory and
Application"
Pages 190-192
Pages 193-201
Pages 201-204
Pages 205-206
Pages 208-212
1
m
1
Pages 212-215
(a)
31
32
33
34
(b)
Technique of
Rod Manipula-
tion
welding
Positions
Types of Butt
Welds
Types of Beads
Other Types of
Joints
ب 10 =
WELDER GROUP I
(c)
Must know:
(a) How to strike an arc
(b) How to maintain arc stability
(c) How to readjust welding
current, voltage, etc., to
maintain arc stability
Should have a general knowledge of
welding in the following positions:
(a) Flat
(b) Horizontal
(c) Vertical
(d) Overhead
Should have a general knowledge of the
following types of welds:
(a) Single bevel
(b) Square groove
(c) Double bevel
(d) Single "V"
(e) Single "U"
(f) Double "y"
(g) Double "U"
(h) Single ۷
(i) Double "J"
Should have a general knowledge of how
to make the following beads in any
position:
(a) Single (Padding)
(b) Multi pass
E
d) Tacking
Should have a general knowledge of how
to set up and weld the following types
of joints in any position:
D) ۷
5 Lap
c) Plug
(d) Slot
(a)
Pages 216-225
Pages 226-247
Pages 226-228
Pages 227-247
0 3
— v id „A
: 7
— A
5 »
; ما i N
(a)
36
27
38
39
~ Mia
WELDER GROUP I
(b) (c)
Ferrous Metals | Should have a general knowledge of the | Pages 250-256
procedure for welding ferrous metals
including ARMOUR PLATE. (Stress Armour Pages 308-339
Plate), :
Non-Ferrous Should have a general knowledge of the | Pages 257-259
Metals procedure for welding non-ferrous
metals including aluminum
Cutting with Should have a general knowledge of: Pages 260-262
Electric Arc
Welder (a) Types of metals to which
cutting with electric are is
applicable
(b) Procedure
(c) Types of electrodes used
Hard Surfacing | Should have a general knowledge of: Pages 263-266
by Electric Arc
& Oxy-Acetylene (a) Requirements when hard 1
Processes surfacing |
(b) Types of rods or electrodes
used for hard surfacing
(c) Application
(d) Types of metals which can be
hard surfaced
(e) Sweating'
(f) Hard setting
(g) Preparation of base metals Pages 268-271
(h) Use of fluxes
Blacksmith Shop|Must know: "Safety Precautions"
Safety RCEME School Precis |
Precautions (a) Safety precautions pertaining | No 2-1-1 0 |
to blacksmith shops
(b) Personal protection
Forge Equipment [Must know: TM 9-2852
"We theory
8 Operation of forges and Applic tion
b) Fuels Pages 271 ¢ 2
(c) How to build and maintain
a forge fire
(d) Tools and equipment
o ME
WELDER GROUP I
(b)
ohaping Must know:
Üperations
(a) Drawing Pages 292-296
(b) Upsetting
(c) Bending
(d) Twisting operations for ferrous
and non-ferrous metals
Forge Welding Must know forge welding procedure: Pages 272-273
(a) Preparing joints
(b) Types of fluxes
(c) Types of welds
Hh Heat Treatment |Must know how to estimate temper and Pages 392-392
heat colours of ferrous metals with
emphasis on the hardening and tempering
of chisels and punches,
45 Hot Rivetting [Should have a general knowledge of |
using the following tools: Pages 287-289
(a) Punches
(b) Bob and cupping tools
46 Spring Should have a general knowledge of "American Machinist's
Manufacturing |manufacturing the following types of Handbook" EM
Technique springs: by F. Colvin & F, Stanley
Pages 1316-1317 |
(1) (à) Compression
b) Helical
(c) Leaf
(d) Spiral
(e) Tension
(f) Torsion
(2) And procedure for tempering using | "Elementary
the blazing off or flashing process| Practice"
by R. H. E
Pages 108
Welder Groups 1 & 2 & 3, 1962
2.
1.1.
1.2.
2l.
3.1.
3.2.
DO
3.4.
3:9:
3.6.
Sf.
ARMY TRADE SPECIFICATION W.13
WELDER GROUPS 1, 2, AND 3
General Information
Classification
Full Title Abbreviation Code Number
Welder Wdr Group 1 7881
Group 2 7882
Group 3 7883
selection Requirements
1.2.1. Candidates must be members of either the Corps of Royal Canadian
Engineers or the Corps of Royal Canadian Electrical and Mechanical
Engineers; or be willing to, and acceptable for transfer to one of those
COrps.
1.2.2. Minimum ^M" score and educational level: 130 and Grade 8.
1:2:3. PULHEMS Profile
Battle Support Base
1212111 3333212 3334314 RCE
2233211 3333212 3334314 RCEME
Summary
Cuts and welds ferrous and non-ferrous metals and alloys using
oxyacetylene and electric arc equipment. Bends and shapes metals by
blacksmithing.
Duties and Tasks
Selects metal stock and cuts it using hacksaws, cutting torches and chisels.
Lays out, fabricates and assembles work from drawings and sketches.
Cleans, chips, grinds, files and drills metal.
Forges and tempers metal using blacksmithing equipment.
Selects the proper oxyacetylene welding tips, rods and fluxes and adjusts
pressures and flame according to the size and characteristics of the metal to
be welded.
Brazes, solders and welds ferrous and non-ferrous metals and alloys.
Cuts girders, shafts, rivets, bolts and steel plates with an oxyacetylene
torch.
3.8. Selects the proper electrodes and adjusts the voltage and current for the
type and thickness of metal, and for flat, vertical, horizontal or overhead
welding by electric arc.
3.9. Cuts stainless steel and armour plate using electric arc or oxyacetylene
equipment.
3.10. Hard-faces metal surfaces such as those of grader blades, scarifier teeth and
tractor rollers.
3.11. Anneals, normalizes, hardens and tempers metals.
3.12. Sets up, cleans and services blacksmithing and welding tools and
equipment.
3.13. Estimates time and material required to do blacksmithing and welding jobs.
3.14. Performs accounting procedures applicable to his shop or section.
3.15. Instructs junior tradesmen in the performance of their duties.
Training, Experience, Skills and Knowledge Required
4.1. The tradesman requires the skills and knowledge described in this
specification. The degrees of skill and knowledge will be determined from the
references listed for each trade group. To qualify in a particular group, he
must reach the level shown but not any higher level.
4.2. Only the publications shown below will be used as reference material.
ACM - Applicable Corps manual.
AEM - Applicable equipment manual.
EDR - Engineering Drawing - Eighth edition - by French and Vierck -
1953.
ENC - The Welding Encyclopedia - Thirteenth edition - 1951. HMT - US
Technical Manual, TM 9-243 - Use and Care of Hand- tools and
Measuring Tools - Sep 60.
MHK - Machinery's Handbook - 16th Edition - by Oberg and Jones -
1959.
MSP - Machine Shop Theory and Practice - Second edition - by Wagener
and Arthur. MTO - Machine Tool Operation - Part I - by Burghardt,
Axelrod and Anderson - Fifth edition - 1959.
OMT - US Technical Manual, TM 9-242 - Fundamentals of Ordnance
Corps Machine Tools - Feb 59.
PMS - Practical Mathematics - 4th Edition by Palmer and Bibbs - 1952.
RSP - RCEME School Precis (available through DEME for RCE Units).
WTA - US Technical Manual, TM 9-237 - Welding Theory and Application
- Oct 58.
4.3.
4.3.1
4.3.2
4.3.3
4.3.4
4.3.4.1
4.3.4.2
4.3.4.3
4.3.4.4
4.3.5
4.3.6
4.3.6.1
4.3.6.2
4.3.6.3
4.3.6.4
4.3.7
4.3.8
4.3.9
4.3.10
4.3.11
Group 1
To perform his duties satisfactorily, the group 1 tradesman must:
Be able to apply practical mathematics to
shop work.
Know shop safety precautions.
Be able to care for and use welder's hand
tools including taps and dies and simple
PMS: chaps 1 to 5, 7 to 9, &
11 to 13.
WTA: paras 54 to 61.
HMT: paras 25 to 39d, 40 to
43, 69 to 72, 79, 80, 87 to
measuring and marking tools.
Be able to use the following power tools
safely:
Bench and pedestal grinders.
Portable electric grinders.
Portable electric drills.
Drill presses.
Recognize the types of bolts, rivets and
screws and be able to use them.
Be able to:
Hacksaw ) 1/16 in.)
Chip (£ 1/16 in.)
File (+ 1/32 in.)
Drill (+ 1/32 in.)
Be able to cut threads with taps and dies.
Be able to use clamps, vises, and similar
holding devices.
Be able to do simple marking off and
laying out.
Be able to solder and braze using a blow-
torch.
Know
125, 191 to 195 & 223 to 230.
OMT: paras 41 to 43, 45, 48,
50 & 51.
OMT: paras 216, 217, 219 &
220.
OMT: paras 211, 212, 214 &
218;
OMT: paras 18 to 21 & 24 to
33:
RSP: no 2-2-21/1.
MSP: pp 252 to 254.
HMT: paras 110 to 116.
MSP: pp 264 to 266.
MHK: pp 1823, 1824, 1826 &
1827.
4.3.11.1 | The theory of orthographic projections, the | EDR: paras 6.1 to 6.15, to
meaning of conventional lines, and the 7.12, 10.1 to 10.4, to 11.5,
definitions of common terms used in 20.2 to 20.39 & pp 691 to
drawings and prints. 694.
4.3.11.2 | The basic symbols for arc and gas welding. | WTA: paras 229 to 239.
4.3.12 Be able to work from isometric, oblique EDR: chap 28.
and perspective drawings.
4.3.13 Know the physical characteristics, uses WTA: paras 11 to 17 & appx 4
and standard shapes and sizes of bar and | tables 3 & 6 and ENC: appx
sheet stock of metals in common use. 496.
4.3.14 Be able, as applicable, to identify metals in
common use by each of the following
methods:
4.3.14.1 | Outward appearance. WTA: paras 25a to 25d.
4.3.14.3 | Flame test. WTA: paras 28a to 28d.
4.3.14.4 | Condition of fracture WTA: paras 26a to 26d.
4.3.15 Know
4.3.15.1 | The effects of heating and cooling metals ENC: pp 232 & 233.
4.3.15.2 | How a torch and forge are used to anneal, | WTA: paras 19 to 22 and
harden, temper and normalize. MTO: pp 512 to 514.
4.3.15.3 | Temper and heat colours WTA: p 252 tables 4 & 5.
4.3.16 When preparing to weld, know the
following:
4.3.16.1 | Safety precautions in the presence of
inflammables, explosives, acids and
WTA: paras 54 to 58.
fumes.
4.3.16.2 | Characteristics of single and multipass WTA: paras 36 to 38.
welds.
4.3.16.3 | Types of welded joints and methods of WTA: paras 39 to 45.
edge preparation.
4.3.16.4 | Positions of welds. WTA: paras 46 & 47.
4.3.16.5 | Simple methods for controlling expansion, | WTA: paras 48 to 53.
contraction and distortion
4.3.17 Be able to prepare metal edges for welding. | ENC: p 213.
4.3.18
4.3.18.1
4.3.18.2
4.3.18.3
4.3.18.4
4.3.19
4.3.20
4.3.21
4.3.22
4.3.23
4.3.23.1
4.3.23.2
4.3.23.3
4.3.23.4
4.3.23.5
4.3.24
4.3.24.1
4.3.24.2
4.3.24.3
4.3.25
Know the following about oxyacetylene
welding equipment:
safety precautions to be observed WTA: para 61.
Types of flames, flame adjustment and WTA: paras 78 to 82.
torch and rod manipulation.
Selection of rods and fluxes. WTA: appx 2 table 1.
Know the principles of cutting by the WTA: paras 114 & 115.
oxyacetylene process.
Know the processes for joining ferrous WTA: paras 87 to 112.
metals and joining non-ferrous metals.
Know the appropriate temperature ranges | WTA: 3 & 5. appx 4 tables 1,
of various metal joining processes.
Be able to set up, adjust working WTA: & 80. paras 74, 75, 79
pressures for, operate, shut down, clean
and store oxyacetylene equipment.
Be able to use oxyacetylene equipment to: | References
Make flat, vertical and horizontal welds on | WTA: paras 84 to 87a.
mild steel plate.
Do simple braze welding of low and WTA: paras 88 & 89.
medium carbon steels.
Build up sections by bronze surfacing. WTA: para 110.
Join brasses and bronzes with silver WTA: para 112.
alloys.
Do simple flame cutting of mild steel and | WTA: paras 116 & 117.
cast iron.
The methods of using oxyacetylene flame WTA: paras 118 to 121.
to harden, soften, straighten and de-scale.
The properties of iron castings and WTA: 96 to paras 12, 25a &
methods of repairing them.
How to hard face metals using oxy- WTA: paras 164 to 167.
acetylene equipment.
Know the types and properties of armour | WTA: paras 198 to 201, 202a
plate and how to cut and repair it with & 202b (b).
oxy-acetylene equipment.
O
O0
4.3.26.1 | Correct torch and regulator malfunctions. | WTA: paras 76 & 77.
4.3.26.1 | Recognize and correct oxyacetylene WTA: appx 3 table 1.
welding faults.
4.3.27 | Know the following about electric arc
welding equipment:
4.3.27.1 | Types and uses of arc welding processes WTA: paras 124 to 129 & 134
and equipment. to 137.
4.3.27.2 | Safety precautions to be observed. WTA: paras 131 to 133.
4.3.27.3 | Identification, selection, uses, care and | WTA: para 138 & appx 2 table
storage of electrodes. 2,
4.3.28 | Be able to do the following with AC and DC
electric arc welding equipment:
4.3.28.1 | Select and adjust current and voltage, WTA: para 140 and AEM.
operate, shut down, clean and service.
4.3.28.2 | Strike and maintain an arc and do flat
position welding and padding of flat
WTA: paras 141, 143 & 144.
surfaces.
4.3.29 Know how to recognize and correct electric | WTA: appx 3 table 2.
arc welding faults.
4.3.30 | Know the methods of using electric arc
equipment to:
4.3.30.1 | Do vertical and horizontal position welding | WTA: paras 145, 146, 151 &
on low and medium carbon steels. 152.
4.3.30.2 | Do arc cutting of steel plate with shielded | WTA: paras 162a & 163.
arc and carbon arc electrodes.
4.3.30.3 | Cut and weld armour plate. WTA: paras 202b (2) & 203 to
205.
4.3.30.4 | Hard face metals. WTA: paras 164 to 167.
4.3.31
Be able to use and care for blacksmithing | WTA: paras 90h, 92c, 107f,
tools and equipment. 108b, 111d, 148 to 152, 172c,
173c, 174, 192a (5) & 195a.
4.3.32 Be able to do the following blacksmithing:
4.3.32.1 | Build and maintain a forge fire. RSP: no 2-5-1.
and hot rivetting.
| 4.3.32.2 | Do simple forging operations such as MTO: pp 505 to 514.
upsetting, bending, twisting, drawing out,
fullering, swaging, punching, cutting off
4.3.32.
3.32.3 | Do blueing and oil blackening of metal MHK: pp 1886 & 1887.
surfaces.
Group 2
4.4. In addition to the requirements for group 1, and to perform his duties
satisfactorily, the group 2 tradesman must:
4.4.1 Be able to use a forge fire and oxyacetylene WTA: paras 19 to 22 and
flame to anneal, normalize, harden, and MTO: pp 512 to 514.
temper metals.
4.4.2 Be able to prepare metal edges for and make ENC: p 213 and WTA:
butt, lap, "Tee", corner and edge joints. paras 39 to 45.
Be able to use oxyacetylene equipment to: [105
4.4.3.1 Repair iron castings including malleable iron. WTA: paras 96 to 98.
4.4.3.2 | Build up worn and broken parts by the bronze | WTA: para 110.
surfacing process.
4.4.3.3 Cut armour plate. WTA: paras 202a &
202b (1).
4.4.4 Be able to use AC and DC electric arc welding
equipment to:
4.4.4.1 Make single and multi-layer vertical and WTA: paras 83 to 85 &
horizontal position welds. 87 to 89.
4.4.4.2 | Cut ordinary ferrous and non-ferrous metals WTA: para 163.
using shielded arc and carbon arc electrodes.
4.4.4.3 | Build up worn and broken parts by ENC pp 489 & 589.
reinforcement and padding.
4.4.4.4 | Cut and repair armour plate. WTA: paras 202b(2) &
203 to 205.
4.4.5
Be able to prepare the base metal, and select WTA: paras 164 to 167.
and apply suitable hard facing material by
electric arc process.
mam | وغه
Correct torch and regulator malfunction.
4.4.6.2 | Recognize and correct oxy- acetylene and WTA: & 2. paras 76 &
electric arc welding faults. 77. appx 3 tables 1
4.4.7 Be able to use his corps manual to locate ACM.
information and instructions.
Group 3
4.5. In addition to the requirements for group 2, and to perform his duties
satisfactorily, the group 3 tradesman must:
4.5.1 Be able to do the following to the
tolerances shown:
Lay out and mark off metal surfaces in MSP: pp 264 to 260.
preparation for manufacture or repair to
+ 1/64".
4.5.1.2 Filing to + 1/64". HMT: paras 177 to 181.
4.5.1.3 Drilling to + 1/64". OMT: paras 29 to 34.
Know all welding symbols. EDR: pp 380 to 382.
4.5.3 Be able to prepare simple working EDR: pp 92 to 107.
drawings from pictorial sketches.
Be able, as applicable, to identify metals
and lies encountered in the trade by
each of the following methods:
4.5.4.1 Outward appearance. WTA: paras 25e to 25p.
4.5.4.4 Condition of fracture. WTA: paras 26e to 26p.
Be able to manufacture special devices WTA: paars 48 to 53.
for controlling expansion, contraction
and distortion of parts being welded.
to:
medium carbon steels.
WTA:
4.5.6.8 Weld stainless steel rods and sheets.
107. paras 92 to 95 &
4.5.7 Be able to use AC and DC electric arc
welding equipment to:
4.5.7.1 Weld steel plate in any position. WTA: paras 144 to 147.
4.5.7.2 Weld pipe. WTA: paras 209 to 212.
4.5.7.3
Weld stainless steel rods and sheets. WTA:
ENC: para 155 and pp 669
& 670.
4.5.8 Be able to shrink fit metal parts. MTO: p 519.
4.5.9 Be able to carburize and case harden ENC: p 145.
metal parts.
4.5.10
Be able to do workshop section
accounting procedures for
blacksmithing and welding jobs.
3. Responsibility
5.1. The Welder Group 1 is responsible, under minimum supervision, for using
and caring for hand and power tools, and identifying common metals. Under
direct supervision he prepares, cuts, shapes and welds metal articles using
oxyacetylene and electric arc welding equipment and cuts and shapes
metals using blacksmithing equipment.
5.2. The group 2 tradesman is responsible, under general supervision, for using
a forge fire or oxyacetylene flame to anneal, normalize, harden and temper
metals and using oxyacetylene and electric arc welding equipment to cut,
build up, weld and fabricate metal objects.
5.3. The group 3 tradesman is responsible, under minimum supervision, for
estimating and accounting for materials and labour, laying out work and
performing benchwork, identifying any ferrous and non- ferrous metals used
in the trade and shaping, cutting and welding all types of metal.
Working Conditions
6.1. Physical
6.1.1. Work in this trades requires considerable physical effort when lifting
and working with heavy tools and equipment. Duties involve exposure
to fumes, dirt and noise, and may require the tradesman to work in
cramped quarters or awkward positions.
6.2. Stresses
6.2.1. Mental stress in this trade is normal. Patience and careful attention
to the job are frequently required for long periods.
6.3. Occupational Hazards
6.3.1. Hazards include exposure to fumes and bums and damage to the
eyes.
Method Of Qualification
7.1. Qualification for Group 1
Tekel; Qualification may be obtained by passing a course authorized by
Army Headquarters.
7.1.2. The scope of the course will include the requirements of paragraph
4.3 of this specification.
7.2. Qualification for Group 2
1.2.1. To qualify as a Welder Group 2, the candidate must be qualified as a
Welder Group 1.
7.2.2. Qualification may then be obtained by passing a trade test authorized
by Army Headquarters after having been certified proficient in the
requirements of paragraph 4.4 of this specification. This certification
will be made by his commanding officer with assessment by the
appropriate representative of his corps in the command, area or
formation concerned where the commanding officer is not a member
of the tradesman's corps.
12249: The scope of the trade test will include the requirements of paragraph
4.4 of this specification.
7.3. Qualification for Group 3
7.3.1. To qualify as a Welder Group 3, the candidate must be
10
0-5-2 qualified as a Welder Group 2.
1.3.5. Oualification may then be obtained by passing a course authorized by
Army Headquarters.
7.3.4. The scope of the course will include the requirements of paragraph
4.5 of this specification.
8. Career Possibilities
8.1. Trade Progression
8.2. This trade does not progress directly to any other trade.
9. Related Occupations
9.1. Navy - None.
9.2. Air Force - Metals Technician (Welding).
9.3. Civilian
Dictionary of Occupational Titles Code Number
Blacksmith (forging) 4-86.010
Welder, Combination (any ind.) 4-85.040
Welder, Acetylene (any ind.) 4-85.030
Welder, Arc (any ind.) 4-85.020
Brazer (any ind.) 4-85.310
Flame-Cutter Operator (any ind.) 4-85.215
Blacksmith Apprentice (forging) 7-97.010
Welder Apprentice Combination 7-99.035
(any ind.)
Welder, Apprentice, Acetylene 7-99.030
(any ind.)
Welder, Apprentice, Arc (any ind.) 7-99.040
10. Implementing Instructions
10.1. This specification replaces that for Welder Groups 1, 2 and 3 dated 1 Mar
98.
10.2. It has been reprinted to bring the training references up to date and there
are no major changes other than the deletion of forge welding (as notified in
amendment fist 26).
10.3. Personnel now qualified are considered still qualified in their re- respective
groups.
Effective Date: 1 Jan 62
11
Welder (Militia) Groups 1 & 2, 1960
IFIGATIC
Welder (Militia) Group 1
Ce
2.1 Shapes, cuts and welds ferrous end non-ferrous metals ani |
slloys using oxy- tylene and electric are equipment» rhe purpose
af Cavrying oe Pare répairs and assrsrting rn —— salat.
- — > سو - À
en pines
3.3 Selects the proper oxyeasetylene welding tips, rods end
fluxes and adjusts p s and flame according to the
size end cher
of the metal to be welded,
Bepeire equipment by brosingy soldering end welding ferrous
end noneferrous netals and “alloys.
3.5 Guts girders, beans, shafts, rivets, bolts and steel plates
with en oxy-acetylene torch.
Selects the proper electrodes and adjusts the voltage and
current for the type end thickness of metal, and for flat,
vertical and overhead welding by electric sro,
3.7 Cuts steel using electric arc when oxyacetylene gas is
not available,
3.8 Anneals, hardens and tempers metals using oxy-scetylene heat,
3.9 Sets up, cleans and services welding tools and equipment,
4. TRAINING, EXPERIENCE, SKILLS AND KNOTLEDGE REQUIRED
4.1 The tradesman requires the skills and knowledge described
this specification. The degrees of skill and knowledge
be determined from the references listed for such
To qualify in د perticuler group, he must reach the
shown but not eny higher level.
4.2 Training Material
4.2.1 Only the publications shown below will be used as
reference materiel, ;
RSP - RCEME School Precis Y
an ma TT
T ME, Welding, Tisay مه An M4ostic
TM5-727 = US Depertment of the army,
145-727, Engineer Hand Tools,
— sae -
4.2.3
Shop
Cutting threads with taps and dies,
50007 - Machine Shep Work + Laying out small castings.
50008 = Machine Shop Work = No 8, Fundamentals of
Filing
50059 = Inside of Arc Welding = Alternating Current.
$0060 = Inside of Are Welding = Flat Position
50061 - Inside of Arc Welding - Fundamentals
50062 = Inside of Are Welding = Horizontel Position
50063 - Inside of Are Welding - Overhead Position
50064 = Inside of Are Welding - Vertical Position
50065 - Welding Procedures - Oxygen Cutting No 1
50066 - Welding Procedures - Oxygen Cutting No 2
50067 - Welding Procedures - Oxygen Cutting No 3
50068 - Lessons in Grinding - Grinding Wheel -
Its care and use.
50071 - Prevention end Control of Distortion in
Aro Welding.
51006 - Care and Use of Hand Tools = Pt 4 - Files
end Filing.
51007 - Care and Use of Hand Tools - Pt 6 - Metal
Cutting Chisels,
51014 = Use and Abuses of Twist Drills.
52017 - Engineering Drawing Series - Pictorial
Sketehing.
52020 - Sections and Conventions.
52023 = Orthographic Projection,
RCEME School Precis may be ordered through Command EME
channels to MO (Attn: DEME),
(a
e Jo
pa — c —— pe 2
EMT (1959) Section 1, page 1, para 2b,
mn
: GROUP 1
* _— N
N GROUP 1 BLOCK 1 References
4.3.1 Know the following: 7
el Shop safety preceutions. / RSP1 2-1-1.
.2 Selection, use end care of J RSP: 2-2-1 und
band tools. / 15-727: chap 2.
e3 The characteristics end safe
operation of: |
.l Bench grinders. RSP: 2-4-1,
.2 \Porteble electric drills. RSP: 2-2-10 end
NA. 1745-727: para 63(b).
3 Drill presses. RSP: 2-11=) und
b 2 para 63(c),(4) — —s>
(f) & (1).
e4 Blortorches. RSP: 2-2-1
bede Be able cerry out folloving
.1 Hacksaw (s 1/16-im).
2 Chip (2 1/16-im).
a (4 1/32-1n).
e4 Drill (g 1/32-in).
e5 Cut threads by hand with taps
and dies,
6 Gherpen chisels, punches und
twist drills,
«7 Use simple measuring and
leying out tools including:
ol
«2
.3
eh
.5
e
40305
bada?
4.3.8
403.10
- u -
. Use clams, vices and similar
holding devioss
+9 Select and use metal fastenings,
„10 Select metals, solders and fluxes
end perform simple soldering
operations,
Know the general
safe operstion of AC or DC
aro welding machines and
MEME n pss. supo
equipment.
+
Know
partioul
PN:
electric src
improper sro
| ر ue Mab OF مسل مه oi
shielded «rc eieeimades end carbon
are electrodes,
Know how to read end work from simple
drawings and sketches,
Know the characteristics and
properties of common metals,
Be able to identify common metals by:
| purposes,
tios of the
`
el Appearance,
— =? Spark test,
4.3.11 Be able to obtain 50% of the possible
= — — — وب W
marks on a written end practical test
on «ll subjects in Group 1 Block 1,
GROUP 1 BLOCK 2
Be able to identify metals by:
el Flame test,
„2 Fracture test,
Know:
el Basio types of welds,
e2 Position of welds.
types of electrodes and their
RSP: 2-2-1, and
pu paras 56 to
RSP: 2-2-21/1.
RSP: 2- & 2-2-8
and 115-427: paras
112 to 115.
79-237: chap 3 û
chap 5 sec 3.
119-237: chep 5
seo 2.
79-237: chap 5
seos 6 & 7,
719-237: chap 5
see 4.
119-237: chap 5
sec B,
RSP: 5-1-7 Part Le
119-77 chap 2e
149-237: chap 3
sec 4.
109-237: pere 25.
119-237 : para 27.
Militia Trade Test
Militie)
Weider (
Group 1 Block 1.
79-2377: pares 36
to 47.
79-237: peras 144
coal S | |
Methods of controlling ansion,
— سه distertien.
Be able to prepare plate edges before
making welded joints,
Know:
el
Characteristics, use and oare of
Oxy-acetylene welding and cutting
equipment,
.2 Safety precautions when using
oxy-acetylene equipment,
Flame adjustment and types of
flames,
X
e4 How to select rods and fluxes for
various metele (oxy-acetylene).
.5 Technique of torch and rod
manipulation,
Be able te:
down oxyeacetylene welding
equipment
.2 Weld mild steel plates using
baskhand and forehand methods
with the work held in the
following positions:
ed Flat,
ed Vertical,
Obtain 50% of the possible merks on
a written and practical test on all
subjeots shown in Group 1 Bjook 2,
GROUP د BLOCK 3
Know :
ol The methods of welding and cutting
steel plate using oxy-ecetylene
equipment,
e2 The methods of repairing iron
castings by oxy-scetylene welding.
«3 The principles of oxy-ecetylene
flens cutting.
References
119-277: chap 3
sec 5 & chap 5
sec 5.
119-237: Fig 12
& page 2B.
109-237: paras 62
to 73.
79-237: para 6l.
729-237: para 80.
19-237: Appendix
2 table 1.
119-237: paras 61
to 66,
19-237: paras 74
& 75.
149-237: paras 81
& 82,
149-237: para 84.
119-237: para 85.
Militia Trade Test
tia)
Welder (Mili
Group 1 Block 2.
29-237: paras 96
to 98
eme
NN ctione اسراب be مته
el Join comon ferrous and non- TN9=237 1 peran 102,
ferrous metals silver alloy 104 & 112.
brazing and bronze welding.
«2 Build up metal surfaces by bronze 7159-237. paras,
surfacing proosss, 104 & 112,
e) Fusion veld non-ferrous metals. TM 9-237; paras 99 5 /09.
1 PE
103,
.4 Flame cut: 119-237: pares 116
& 117 & Fig 53.
el Steel plate,
e2 Cast iron.
e) Rivets and bolts,
Militia Trade Test
Welder (Militia)
79-237: Fig 12 è
2B.
119-277: paras 149
& 144.
719-237: para 144
& Fig 75.
able to recognise and correct the
following electric arc welding faults:
Wrong polerity,
Arcblow,
Spatter loss,
Insomplete penetration,
Porosity,
K & R» b
a &
4.7.3
bolah
hon- ferrevs metals
44705
7.6 مه
deed
48,1
Be able to identify oommon welding
symbols,
Be able to do vertical «nd horisontal
position electric sro welding.
Be able to do electric are cutting of
steel with shielded arc electrodes
end carbon sro electrodes.
Be able to prepare metal edges for
end make butt, lep, “Tee", corner
and edge joints,
Be able to repair malleable iron,
Be able to use oxy-secetylene equipment
to:
el Braze weld Qissimiler me tels,
e2 Weld steel plates in all positions,
2
References
79-237: chap 11,
145 موعدم :79-237
.146 &
119-237: chap 5
seo O.
149-237: paras 9
to 45.
179-237: paras 96
to 98,
119-237: para 103.
T9-237: peras 84
to 86
3 Repair alumimüm bese alloy articles. Tije237: para 99.
sk Qut thick steel and cast iron.
+5 mola pipe,
Obtain 50% of the possible marks on a
practical test based on all subjects
show in Group 2 Block 1,
GROUP 2 BLOCK 2
AL
Be eble to use AC apd DC electric sro
welding equipment to:
el Make "e and multi-layer
119-237: pera 117
& Fig 53.
119-237: paras 209
to
Militia Trade Test
Group 2 Blook 1,
119-237: paras 145
& 146.
7.
(45
References
Be able to weld pipe by electric sro. 7859-2271 peras 209
to 212,
Be able to oarburize تمه case harden 19-237 pere 23,
metals using oxy-soetylene equipment,
Obtain 50% of the possible marks on a Militia Trade Test
practical test based en all subjects Welder (ilitia)
5.1 The Welder (Militia) Groups 1 and 2 is responsible, under
supervision for using end cering for hand tools,
metals, preparing metals for welding end velis
oxygen and acetylene supply is not available he is responsible
for carrying out emergency welding repsirs end febrication of
metal articles by electric arc welding methods,
6, WORKING CONDITIONS
6.1 Physical
6.1.1 Work in this troie requires considersble physical
effort when lifting and working with heavy tools
end equipment, Duties involve exposure to fumes,
dirt end noise, and may require the tradesman to
work in ofamped quarters or amkwsrd positions,
6,2 Stresses /
642,1 Mental stress in this trade is normal, Patience
and careful attention to the job are frequently
required for long periods,
6,3 Occupational Hazards
6,341 Hazards include exposure to fumes and burns and
damage to the 676.
METHOD OF QUALIFICATION
71
Quelifiostion for Group 1
7.1.1 To qualify as a Welder (Militia) Group l, the
candidate must pass the trade tests for esch
of the four blocks shown in Group 1.
7.1.2 The scope of the trade test for each block will
include the requirements of the appropriate
paragraph (4.3, 4.4 405 ar 4.6) of this speeifiontion,
7.2 Qualification far Group 2
7.2.1 To as a Welder (Militia) Group 2
ate must be qualified as a Welder litis)
Group 1.
7.2.2 be obtained by passing the
ee teas ae Pour À
blocks shown in Group 2,
^ =
of the te
or 4,8) et Vs ee
the trade test for esch block will
of
the re
(4.7
e scope
1nolude
8.1.1 This trade does not progress to any other trade.
Welder (Militia) Groups 1 & 2,1962
N J^ ze JN 1200-73 (WT 24)
! "
|
AK IT TRADES COMMITTEES
— — À2A B rug
TIMUTKS OF THE 17:71 MEETING RELD
IN ROOM 3525 "A" BUTLhINO
AT HRS ON WEDNESDAY Ih WAR 62
PRESENT
IA Col 0 Potts T (Chairman)
LA Col DM Wilson D Org
LA Col JP Brennan DSD
Maj JC Treleaven Pi
/ Maj B O Regan Dos
/ Maj DG Wooles DST
M | Maj WR Chamberlain DC
N Capt FF Doherty DME
Capt AH Klassen DQOP
Capt NC Malloch D Org
SECRETARY
Mas NA Robinson Dar
IN ATTINDANCE
Maj AC MacDonell Der
ITZM 1
1, The minutes of the 173rd meeting were approved,
ITEM 2
2, CE POLICEMAN TRADE GROUPS 1 AND
— This trade draft specification was approved for subeiseion to
KEEN 3
3. MILITIA SERVICE POLICEUN TRADE GROUPS 1, 2 AND 3
The committee approved the draft specification for sutmission
to ISTC subject to:
5 Change in the implementing instructions,
b. Use of words "serving" and "maintaining? being consistent
throughout trade specification, ,
ITEM L
| he MILITIA DECONTAITATOR RCOC TRADE GROUP 1
The committee approved the trade spect fication for sutmisaion to
ISTC subject to:
۵۰ Secretarial clearence of the insertion of the old Block 2 |
specifications ín the present blank Block 2, d
be Clarification of 4.3.8 by D Org and ROOG.
veraf?
m = IN -
—
Im
$, MILITIA RADIAC MECHANIC TRADS GROUPS 1 AND 2
mmm! X XA
to ISTC subject tes
â. Doletion of word "adjust" in 3.2.
o
ITEM
6, MILITIA RECOVERY MECHANIC TRADE GROUPS 1 AND 2
ts CM MA
The committee approved the trade specifications for submission
to ISTC subjec to:
a. bek resting "Group 2 Block 2*,
1 7
d
|
Te IGLITIA VEHICLE 130140110 HEALED TRADE GROUPS د AND 2
کک ۱۱۹د
The committee approved the trade specifications for submission
to ISTC subject to:
te Deletion of second sentence in 2.1.
ITEM 8
8, MILITIA WELDER TRADE OROUPS 1 AND 2
The committee approved the trade specifications for submission
to ISTC,
Iren 9
9. MELITA ELECTRICAL MECHANIC TRADS GROUPS 1 AND 2
The committee approved the trade specifications for submission
to ISTC subiect tor
A. Deletion of word "Hobile” in 2,1, 3.6 and 5,2 and insertion
of word "National",
Let
|
3 —— Robinson) |
4 |
er
ARMY TRADE SPECIFICATION
Date typed: 2 Feb 62
eee ——— —
MILITIA WELDER GROUPS 1 AND 2
y. GENERAL INFORMATION
1.1 Classification
1.1.1 Full Title Abbreviation
Militia Welder Militia Wir
1.1.2 This trade consists of two trade groups, each group containing
two blocks.
1.2 Selection Nequiresents
1.2.1 This trade is found in Militia units only, Candidates must
be members of The Corps of Royal Canadian Electrical and
Mechanical Engineers or be willing to, and acceptable for,
transfer to that corps,
1.2.2 Minimum "M" score and oducational level: .... and Grade sses
1.2.3 PULRZMS Profile:
Battle Support Base
2. SUAR
2.1 Outs and welds ferrous and non-ferrous metals and alloys using oxy-
acetylene and electric arc welding equipment.
3. DUTIES AND TASKS
3.1 Selects metal stock ard cuts it using hacksaws, cutting torches and
chisels.
3,2 Cleans, chips, grinds, files ant drills metal.
3.3 Auneals, hardens arid tempers metal using oxy-acetylene heat,
3.4 Selects the proper oxy-acetylene welding tips, rods and fluxes and
adjusts pressures and flame according to the size and characteristics
of the metal to be welded,
3.5 Cuts, brases, solders ani welds ferrous ani non-ferrous metals and
alloys,
3.6 Selects the proper electrodes ani adjusts the voltage and current for
the type and thickness of metal, and for flat, vertical and horizontal
welding by electric arc.
3,7 Seta up, cleans and services welding tools and equipment,
"9a
4.1.2 To qualify in a particular block he must reach th
shown but not any higher level, Each block has ——
so that it can be achieved in aporaxinat
ep pp ely 60 periods of
4.1.3 On successful completion of each block, the candidate will be
anted partial trade qualification and awarded د cash bonus |
QR (Army) 210.84),
h.l. To qualify in a particular group, he must qualify in both
blocks.
4.2 Training Material
4.2.1 Only the publications shown below will be used as reference
material:
AEM = Applicable Equipment Manual,
EDR - Engineering Drawing - Eighth Edition - by French and
Vierck - 1953,
HMT = Department of the Army Technical Manual - TM 9-24) =
Use and Care of Hand Tools and Measuring Tools - Sep 60.
Mik - Machines Handbook - lóth Edition - by Oberg and
Jones - 1959.
MSP >- hine Shop Theory and Practice - Second Edition =
by Wagener ani Arthur,
MTO = Machine Tool Operation = Part 1 - by Burghardt, Axel-
rod and Anderson - Fifth Edition - 1959.
QAM - The Oxy-acetylene Handbook - by Linde Air Production
Company - 1955.
PMS — Practical Mathematics - 4th Edition by Palmer and
Bibs = 1952.
WTA - Department of the Army Technical Manual - TM 9-237 -
Welding Theory and Application - Oct 58.
—
4.2.2 In addition to the reference material shown above, the follow-
ing training fílms will be found useful for instructional
purposes but will not be used to determine the degree of
skill ani knowledge required.
CANADIAN ARMY TRAINING FILMS
E
Machine Shop Work - No 1 - Cutting threads with |
taps and dies.
50059 Inside of Arc Welding - Alternate current,
50060 Inside of Arc Welding - Flat position.
50061 Inside of Arc Welding - Fundamentals.
50062 Inside of Arc Welding - Horizontal position.
$0064 Inside of Arc Welding - Vertical position.
50065 Welding Procedures - Oxygen Cutting - No 1.
50044 Welding Procedures - Oxygen Cutting - No 2.
$0067 Welding Procedures - Oxygen Cutting - No 3.
50069 Lessons in grinding - Grinding Wheel - Its care
ani use |
50071 Prevention and Control of distortion in are welding.
GROUP 1 - 1
4.3 —— his duties satisfactorily, the Oroup 1 Block 1 trademan
|
Neferences
۸.3.2 Be able to apply practical mathematics PRS: 1 to 5, 7
to shop work, to 9& 11 telin —
rs a LA [2 0 ou à
+ u
— be b sedi
s MT
4.3.2 Know shop safety precautions.
4.3.3 Be able to care for and use welders hand
tools including taps and dies and simple
measuring and marking tools. kh
bedah Be able to use the following power
tools safely:
.1 Bench and pedestal grinders.
‚2 Portable electric drills and grinders.
‚3 Drill presses.
dede? Be able 1
.1 Hacksaw (£ 1/14 in).
2 Chip (É 1/16 in).
3 File (Í 1/32 in).
A Drill (É 1/32 in).
.1 Outward appearance.
2 Spark test.
+) Flame test.
sk Condition of fracture.
4.3.7 Know the physical characteristics, uses
and standard shapes and sizes of bar and
sheet stock of metals in common use,
4.3.8 Be able to:
.1 Cut threads with taps and dies,
.2 Use clamps, víses and similar hold-
ing devices.
‚3 Do simple marking off and laying out.
.4 Solder and braze using a blow torch.
4.3.9 Know!
A The effects of heating and cooling
netals.
temper and normalize.
+) Temper and heat colours.
4.3.65 Be able, as applicable, to identify metals
in common use by each of the following methods:
WTA1 paras 54 to 61.
EMT: paras 25 to 394,
4O to h3, 6097 to 72,
79, 80, 87 to 125,
191 to 19% & 22) to
«JU.
OMT: paras 41 to 43,
45, 48, 50 & 51,
OMT: paras 211, 212,
214 to 217, 219 &
^^
aa) «
OMT: paras 18 to 2
پټ to 35,
MSP: pp 252 to 254.
HMT: para 173b (2).
HMT: paras 177 to 181.
OMT: paras 29 to X.
WIA: paras 25a to 25d.
WIA: paras 27a to 27d.
WTA: paras 284 to 28d,
WIA: paras 26a to 26d.
WTA: paras 11 to 17 &
apex 4 tables 3 © 6
and HIK: pp 172 &
1727 to 1731.
HMT: paras 223 to 230.
HMT: paras 110 to 116,
MSP: pp 264 to 266.
MS: pp 1823, 184,
1826 & 1827,
OAM; pp 158 to 165.
.2 How a torch is used to anneal, handen, MTA: paras 19 to 22
and MTO pp 512 to Sh.
WTA: p 252 tables 4
& 5
v lh
— m
$
=h-
GROUP 1 - BLOCK 2
4 to perform his Cuties satisfactorily, the Group l Block 2 tradesman
sust!
hohe
TL TL"
babad
kebeh
l.S. 5
bobab
kaba?
References
When preparing to weld, know the
following?
.1 Safety precautions in the presence WTA: paras 54 to 58,
of inflamable material, explosives,
acids and fumes,
.2 Characteristics of single and multi- WIA: paras 36 to JA.
pass welds.
‚3 Types of wald Joints, WTA: paras 39 to 45.
.h Position of welds. WTA: paras 46 & 47.
5 Simple methods for controlling WTA: paras LE to 53.
expansion, contraction and distortion,
Know the following about oxy-acetylene
welding equipment:
.1 Construction, use and care, WTA: paras 62 to 73.
2 Safety precautions to be observed, WTA: para 61.
«3 Types of flame, flame adjustaent WTA: paras 78 to ۰.
and torch and rod manipulation,
.L Selection of rods and fluxes. WTA: appx 2 table 1.
WTA: appx 4 tables 1,
Know the appropriate temperature ranges EA
3 .
of various metal joining processes,
Know the principles of cutting by the WTA: paras 114 & 115,
oxy-acetylene process.
Be able to set up, adjust working pres- WTA: paras 74, 75,
sures for, operate, shut down, clean 79 & 20,
aw! store axy-acetylene equipment,
Be able to prepare metal edges for OAH: pp 124 & 125 &
welding. fics 96 to ۰
Be able to use oxy-acetylene equipment
to:
Make flat, vertical and horisontal WTA: paras SL to 91.
welds on mild steel plate.
Do simple braze welding of low and
medium-carbon steels.
21
.2 WTA: paras B? to 89,
WTA: paras 87 to 112,
.3 Join ferrous metals and join non-
ferrous metals,
ok Join brasses and bronses with silver WTA: pare 112.
alloys.
«5 Do single flame cutting of mild WTA: paras 115 te
steel and cast iron. 117.
sauf o
SSL à
"In addition to the requirenents for group l, and t
4 satisfactorily, the Group 2 Block 1 tradesmin — perform his duties
References
1.5.1 Be able to repair iron castings (includ
bi v > A
ing malleable iron) using oxy-acetylene WTA: paras 96 to 90.
equipment.
1.3.2 4۷1
el The theory of orthographic projec- EDR: paras 6,1 to |
tions, the meaning of conventional 6.15, 7.1 to 7.12,
lines and the definitions of common 10.1 to 10.4, 11.1 to
terms used in drawings and prints. 11.5, 20.2 to 20.39 k
pp 691 to 696. |
‚2 The basic symbols for arc and gas WTA: paras 229 to 229.
welding. |
!
4.5.3 Be able to weld butt, lap, "Too", comer WTA: paras 39 to 45.
and edge joints using oxy-acetylene equip-
nent. |
4.5.4 Be able to use oxy-acetylene flame to WTA: paras 19 to 2
anneal, normalize, harden and temper and MTO: pp 512 te
metals. 514,
GROUP 2 = BLOCK 2
4.6 To perform his duties satisfactorily, the Group 2 Block 2 tradesman
must !
References
L.6.1 Know the following about arc welding
equipment:
Q Types and uses of arc welding pro-
cesses and equipment.
WTA: paras 124 to 129
& 134 to 137.
2 Safety precautions to be observed, WTA: paras 131 to 123.
WTA: para 138 û appx
‚3 Identification, selection, uses,
2 table 2.
care ani storage of electrodes.
1.6.2 Be able to do the following with AC and
DC electric arc welding equipment:
Select and adjust current voltage, WTA: para 140 and
shut down, clean and service, Am.
.2 Strike and maintain an are and do WTA: paras 141, 145 &
flat position welding and padding Mels « |
of flat surfaces.
h.6,3 Be able to use AC and DC electric arc
equipment to!
.l Make single and multi-layer vertical WTA: paras 143 to 146,
and horizontal welds on low and
medium-carbon steel.
— — o نټ pm p
5.
b.
7.
To es
7 ‚2 Cut ordinary ferrous and non- para
A ferrous metals using shielded and = s 169.5 1005
| carbon arc electrodes,
‚3 Weld pipe. WTA: paras 209 to 212.
bebeh Be able to recognize and correct faults WTA: a
tables 1
during oxy=acetylene and electric arc & 2, W
welding.
RESPONSIBILITY
5,1 The Militia Welder Group 1 is responsible, wider general supervision,
for using and caring for hand and power tools, and for cutting and
welding metal using oxy-acetylene equipment,
5,2 The Militia Welder Group 2 is responsible, under general supervision,
6.1
6.2
5.3
for using oxy-acetylene flame to arneal, normalise, harden and temper
metals and using oxy-acetylene and electric arc welding equipment to
eut and weld both ferrous and non-ferrous metals.
WORKING CONDITIONS
Physical
6.1.1 Work in this trade requires considerable physical effort when
lifting and working with heavy tools and equipment. Duties
involve exposure to fumes, dirt and noise and may require the
tradesman to work in cramped quarters,
S:resses
6.2.1 Mental stress in this trade 5 normal, Patience and careful
attention to the job are frequently required for long periods.
Occupational Hazards
6.3.1 Hazards include danger from heavy falling objects, damage to
the eyes and exposure to fumes and burns.
METHOD OF QUALIFICATION
7.1
7.2
Qualification for Group 1.
7.1.1 To qualify as a Militia Welder Group 1, the candidate must
pass two Block trade tests authorized by Army Headquarters.
7.1.2 The scope of the Block trade tests will include the respective
requirements of paragraphs 4.3 and 4.4 of this specification.
Qualification for Group 2.
7.2.1 To qualify as a Militia Welder Group 2, the candidate must be
qualified as a Militia Welder Group 1.
7.2.2 Qualification may then be obtained by passing two Block trade
tests authorized by Army Headquarters,
7.2.3 The scope of the Block trade tests will include the respective
requirements of paragraphs 4.5 and 4,6 of this specification.
rt
Trado Progression
6.2.1 This trade does
4 s, RELATED OCCUPATIONS
9.1 Navy - None
not progress to any other trade.
9,2 Air Force - None
Dictionary of
Occupatioral Titles
Code Number
9.3 Civilian = Welder Arc (any ind) ka 85,020
Welder Acetylene (any ind) L,-85,030
Welder Bar (any ind) 6-85.010
10, IMPLEMENTING INSTRUCTIONS
10.1 Militia Qualification
10.1.1 This specification replaces the provisional Training
Standard for Welder Group 1 (Militia) contained in the
Provisional Instruction on Training for the Militia,
10,1.2 It will be seen that the skills and knowledge have been
completely rearranged. Therefore, anyone who has com-
menced Militia Welder training in accordance with the
block Standards referred to in paragraph 10,1.1 above,
will be granted qualification as follows:
«1 Those who have completed training In blocks l or 2
of said standard will be granted group one qualifica-
tion when they pass the block trade tests for group
one based on this new specification.
.2 Those who have completed training and passed the tests
in block 3 of said standard will be granted group one
qualification without retesting.
.3 Those who have cempleted training in block 4 of said
standard will be granted group one qualification without |
retesting ani group two qualification when they pass the |
block trade tests for group two based on thís new
specification,
10.2 Entitl to 1
10,2,1 Militia personnel qualified as Militia Walders(whether they
qualified in accordance with the provísional training standard
or this new specification) and covering an establishment
position for the corresponding Regular Force trade of Welder
may draw group pay as Militia Welder (CAMTS 6.3.2.1).
10.2.2 M A en requirement to cover an appropriate
pa, those who qualified as in 10.2.1
hand 2 en irrespective of
establishment
NA MO de Dm DA
E
140 W
m
|
=
^
` 7 Regal ar Force Qualification and Group Pay
10.3.1 Former Regular Army personnel qualified in the sponding
Regular Force trade of Welder in accordance with CAMTS
4.6.3 and covering an establishment position for the trade
may draw their Regular Force group pay (CAMTS 6.3.2.2).
10.3.2 Notwithstanding the fact that the provisions of CAMTS 4.6.3
and 6.3.2.2 are not retroactive beyond 1 Sep 61, personnel
who were in the Militia and drawing Regular Force group pay
on 31 Aug 61 may continue to draw it,
|
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wa N IE, b. d | د ٩د 7 1-7 سه
JG رنه سي Boss aj ته mnm mawi I ادا «< A md نم ta ته
Bari vas 03 Lame. #1
Sr
E. وید * fu x 9 m e |
وره AP م۳۸ ۷
Metals Technician, 1965
Referred to
JUN > P
File No / d...
eenen LOCOS EEOC
HQ 3610-2/10 (CLED ME 1)
MEN ORANDUR
2 2 Jun 65
DT
m *
åd -
ai. - => *
SF 102954 CFN
Le oF 102954 Cin Walsh PE was transferred from RCD to
RCEME 12 May 65 and granted provisional qualification of
Welder - À Qe Before transfer he was qualified and paid
as a Signall - Driver Mechanic Tracked Group
de Attached is documentary proof of past training and
experience as a weider He 1s presently employed with the
RCD RCEME Maintenance Tr oor where he is receiving on-job
training and ex!
+ + 1 2 07 1 |
CA & Vhs a
je Ihe new trade specification of Metals Technician
Groups 1, 2 and combines the former trades of Welder
(RCEME) and Body Repairman. Conversion courses to Metals
Technician are to be
scheauled at the RCEME School during
ain those now qualified as Welders
1965/66 to cross
and Body
CT
١ . >
neva لل لل Clie
4, Decause this tradesman has had previous training
and experience in welding and is now drawing group 2 pay,
it is recommended that e be granted for him to
write the trade elder group 2 dated liar 64,
test for
c
اپ
Je If Cfn Walsh is successful, he should proceed on
RCEME 139 Welders Conversion to lietals Technician Group 2,
11 he fails the trade test, he must attend RCEME 137 -
Metals Technician Group 1.
را إلى
4 (A. Mendelsohn)
Colonel
Director of Electrical and Mechanical Engineering
Att
Copy tos DPCA 3/RCELE
(W.R. Shaw)iiaj/jw
4-5083
Dread
On ټک INS C) ete
Br; —
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